Tornado 99795 Operation & Maintenance Manual
Tornado 99795 Operation & Maintenance Manual

Tornado 99795 Operation & Maintenance Manual

Br 40/66 ride-on scrubber
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TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE: 800-VACUUMS
FAX: 817-551-0719
WWW.TORNADOVAC.COM
Operations & Maintenance Manual
For Commercial Use Only
BR 40/66 RIDE-ON SCRUBBER
MODEL NO: 99795
Form No. L9795AB 02/17 ©Tornado Industries, LLC. All rights reserved
1

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Summary of Contents for Tornado 99795

  • Page 1 TORNADO INDUSTRIES, LLC 3101 WICHITA COURT FORT WORTH, TX 76140 PHONE: 800-VACUUMS FAX: 817-551-0719 WWW.TORNADOVAC.COM Operations & Maintenance Manual For Commercial Use Only BR 40/66 RIDE-ON SCRUBBER MODEL NO: 99795 Form No. L9795AB 02/17 ©Tornado Industries, LLC. All rights reserved...
  • Page 2 2. All non-wear item parts purchased after warranty expiration are warranted for 90 days. 3. Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months after the dealer purchased the unit from Tornado, whichever comes first.
  • Page 3 NOTES...
  • Page 4: Table Of Contents

    SUMMARY Working in manual mode LEGEND PANEL OF CONTROLS Side brush LEGEND MACHINE Working adjustments TECHNICAL DESCRIPTION Flow adjustment of the detergent INTRODUCTORY COMMENT solution GENERAL RULES OF SECURITY Adjustment of the brushes pressure SYMBOLOGY Electric protection OPTIONAL ACCESSORIES Overflow device BEFORE USE STOP OF THE MACHINE Handling of the packed machine...
  • Page 5: Legend Panel Of Controls

    LEGEND CONTROL PANEL 14.SELECTOR UP/DOWN BRUSHES 1.DISPLAY VISUALIZATION 15.SELECTOR UP/DOWN SQUEEGEE 2.PUSH BUTTON VISUALIZATION HOUR METER (DIS- 16.SWITCH SUCTION MOTORS PLAY) 17.SIGNAL LAMP PARKING BRAKE ON 3.PUSH BUTTON VISUALIZATION BRUSHES PRES- 18.SIGNAL LAMP SUCTION MOTORS ON SURE SET (DISPLAY) 19.SIGNAL LAMP DETERGENT SOLUTION LOW 4.ADJUSTMENT SELECTOR BRUSHES PRESSURE 20.SIGNAL LAMP RECOVERY TANK FULL 5.KEY SWITCH...
  • Page 6: Legend Machine

    LEGEND MACHINE 11.EXHAUST HOSE RECOVERY TANK 1.RECOVERY TANK 12.SQUEEGEE ASSEMBLY 2.SOLUTION TANK 13.PANEL CONTROLS 3.SEAT 14.LEVER BLOCK/RELEASE PARKING BRAKE 4.DRIVE WHEEL 15.COVER ELECTRICAL LAYOUT 5.SCREW CAP FOR INLET DETERGENT SOLUTION 16.BUMPER 6.BLINKING LIGHT 17.PEDAL ACCELERATOR 7.ROLLBAR 18.TRACTION MOTOR WHEEL 8.INSPECTION CAP RECOVERY TANK 19.SIDE BRUSH 9.SQUEEGEE HOSE 20.BOTTOM PLATE...
  • Page 7: Technical Description

    TECHNICAL DESCRIPTION BR 40/66 Cleaning width mm/in 1000/40 Squeegee width mm/in 1300/51 Working capacity, up to sqm/h/sqft/h 7000/75,347 Diameter front cylindrical brush mm/in 1506 Diameter rear cylindrical brush mm/in 280/11 Diameter side brush mm/in 285/11 Front brush rpm Rear brush rpm Side brush rpm Pressure on the cylindrical brushes kg/lbs...
  • Page 8: Introductory Comment

    INTRODUCTORY COMMENT -In case of danger act imme- -If the machine does not work Your new Tornado unit is a high diately upon the emergency properly, check by conducting quality, precision-made product. brake. simple maintenance proce- All parts used in the manufac- -Leaving the machine in parking dures.
  • Page 9: Symbology

    Symbol denoting the switch Symbol denoting the push for the water opening and button of the horn. the signal lamp that the Symbol denoting the water is open. functioning of the adjust- Symbol denoting the sig- ment selector of the nal lamp of low detergent brushes pressure.
  • Page 10: Before Use

    BEFORE USE In the plastic bag containing the use and HANDLING OF THE PACKED MACHINE maintenance you will find the coupling ATTENTION: The machine is supplied with suitable connector for the charger. It must be as- packing for fork lift truck handling. sembled onto the cables of your charger, The total weight is 1587 lbs.720 kg.
  • Page 11: Connection Battery Connector And Switching On Of The Machine

    CONNECTION BATTERY CONNECTOR AND SWITCHING ON OF THE MACHINE SQUEEGEE ASSEMBLY Once the battery recharging has been 1. Insert the two screws (3) situated on the completed: upper part of the squeegee (2) inside the 1. Disconnect the connector of the battery slots present on the support.
  • Page 12: Adjustment Side Rubbers

    3. Activate the selector (14) of up/down of the brushes base to lower the brushes. Once that it is lowered, the brushes begin to turn. 4. Turn the key counterclockwise to turn off the machine. ATTENTION: To carry out brushes assembly operations with the electric supply on, may cause damages to hands.
  • Page 13: Side Brush Assembly And Disassembly

    10. During the reassembly of the brush The figure shows the rotating direction for (6), insert it into the brush base from the the brush coupling. To release it, rotate the part where the seat is deeper (about 1.5” opposite direction. 40mm).
  • Page 14: Forward And Backward Movement

    WORKING BRAKE The machine is equipped with a hydrau- lic braking system that acts on the rear wheels. To brake it is sufficient to press the pedal placed at the left side of the steering col- umn while releasing the accelerator pedal. EMERGENCY-PARKING BRAKE In case of an emergency pull the lever of the emergency and parking brake (1)
  • Page 15: Working In Automatic Mode

    WORKING IN AUTOMATIC MODE Selecting the sense of drive in forward with The automatic operation is useful to sim- the selector (8), pressing the accelerator plify the operator’s work. pedal and adjusting the speed of the for- 1.Activate the machine (see under ward movement with the selector (9), the paragraph“STARTING OF THE MA- machine starts to proceed and in automatic...
  • Page 16: Side Brush

    ADJUSTMENT OF THE BRUSHES PRESSURE WORKING ADJUSTMENTS Both in automatic and in manual mode it is In both automatic and manual mode, dur- possible through the selector (4) to adjust ing the first feet/metres check: the brushes pressure on the floor in eight 1.
  • Page 17: Overflow Device

    ATTENTION: ATTENTION: The mode (BREAK WASHING) is specific Do not open the lower cleaning door if for the transfer at the end of the cleaning the recovery tank contains water, check operation. through the upper inspection cap that it is To start the cleaning operation again: empty.
  • Page 18: Suction Filter Cleaning

    4. Turn the key counterclockwise to turn off the machine. ATTENTION: ATTENTION: To carry out brushes disassembly op- To carry out above operations with the erations with the electric supply on, may electric supply on, may cause damages to cause damages to hands. hands.
  • Page 19: Check Of The Side Rubbers

    CHECK OF THE SIDE RUBBERS NOTE: If needed it is possible to wash only CHECK OF THE BRAKES With the brushes assembled, the side rub- the components of the outer solution filter Check the braking efficacy of both rear bers must touch the floor. If they are worn, as mentioned above by closing the solution wheels.
  • Page 20: The Brushes Motor Does Not Work

    THE WATER DOES NOT COME DOWN ONTO THE BRUSHES OR IS INSUFFI- CIENT 1.Verify that the key switch (5) is posi- tioned clock-wise to switch on the ma- chine. 2.Check the charge level of the batteries on the display (1). 3.Verify having activated correctly the function of washing with the brushes (see under paragraph“STARTING OF THE...
  • Page 21: The Machine Does Not Clean Properly

    THE MACHINE DOES NOT CLEAN PROPERLY 1.The brushes do not have the suitable bristle dimension: contact the authorized technical assistance. 2.The brushes have got worn bristles. Check the brushes wear condition and eventually replace them. To replace the brushes, see instructions under paragraph “BRUSHES DISASSEM- BLY”...
  • Page 22: Programmed Maintenance

    PROGRAMMED MAINTENANCE TASK DAILY 20 HOURS* 200 HOURS* 1000 HOURS* RECOVERY TANK CLEANING SUCTION FILTER CLEANING SOLUTION TANK FILTER CLEANING BRUSHES CLEANING BRUSHES DISASSEMBLY AND CLEANING SQUEEGEE CLEANING FRONT SQUEEGEE RUBBER REPLACEMENT REAR SQUEEGEE RUBBER REPLACEMENT REPLACEMENT SIDE RUBBERS REPLACEMENT SPLASH GUARD SIDE BRUSH CHECK SQUEEGEE ADJUSTMENT SQUEEGEE HOSE CLEANING SOLUTION TANK CLEANING...
  • Page 24 3101 Wichita Court may or may not apply based on your specific machine. If any defect occurs, the warranty is voided if service is Fort Worth, TX 76140 attempted by non-Authorized Tornado Service Centers. Fax: 817-551-0719 or online at ©2017 Tornado Industries. All rights reserved.

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