SCHUNK DRG 100 Assembly And Operation Manual

SCHUNK DRG 100 Assembly And Operation Manual

Radial gripper
Table of Contents

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Assembly and operation manual
DRG 
Radial Gripper
Original Operating Manual

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Table of Contents
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Summarization of Contents

General
About this manual
Provides essential information for safe and appropriate product use, and must be kept accessible.
Presentation of Warning Labels
Explains signal words and symbols used for safety notes to clearly indicate risks.
Applicable documents
Lists other relevant documents, including general terms of business and catalog data sheets.
Sizes
Specifies the product sizes for which this operating manual is applicable.
Variants
Details the different product variations covered by this operating manual.
Warranty
Outlines the warranty conditions, valid for 24 months from ex-works delivery date.
Scope of delivery
Details the items included in the product's scope of delivery and accessory pack.
Accessories
Lists available accessories for the product and provides information on compatibility.
Basic safety notes
Intended use
Describes the product's designed purpose for gripping and holding workpieces in industrial environments.
Constructional changes
Addresses implementation of structural changes, requiring written approval from SCHUNK.
Spare parts
Emphasizes using only original or authorized spare parts to prevent hazards.
Gripper fingers
Highlights requirements for gripper fingers and risks associated with accumulated energy.
Ambient conditions and operating conditions
Specifies required ambient and operating conditions for safe product use and longevity.
Personnel qualification
Details the necessary qualifications for personnel working with the product to prevent injuries.
Personal protective equipment
Outlines the importance and types of personal protective equipment for safety at work.
Notes on safe operation
Provides guidelines for safe operation, including handling, maintenance, and malfunction management.
Transport
Details safe handling procedures during product transport to prevent damage and injury.
Malfunctions
Describes behavior in case of malfunctions, including reporting, rectification, and testing.
Disposal
Provides guidance on proper disposal of product components following local regulations.
Fundamental dangers
Covers general fundamental dangers and specific risks during handling, assembly, and operation.
Protection during handling and assembly
Addresses risks during handling and assembly, including incorrect handling and lifting of loads.
Protection during commissioning and operation
Details protection against falling or ejected components during commissioning and operation.
Protection against dangerous movements
Explains risks from unexpected movements and measures to ensure safety.
Notes on particular risks
Highlights specific risks such as fatal injury from suspended loads and injury from sharp edges.
Design and description
Design
Illustrates the design of the Radial Gripper DRG with labeled components.
Characterization
Describes the Radial Gripper DRG as a sealed 180° angular gripper for contaminated environments.
Assembly
Installing and connecting
Provides step-by-step instructions for installing and connecting the radial gripper.
Connections
Details the connection options for the radial gripper, including hose and hose-free connections.
Mechanical connection
Specifies requirements for the mounting surface and details mechanical connection options.
Pneumatic connection
Provides instructions and cautions for making pneumatic connections to the gripper.
Mounting the sensor
Explains how to mount sensors, including overview of suitable sensors and mounting kits.
Overview of sensors
Lists compatible sensors for the DRG product line across different sizes.
Mounting inductive proximity switch IN
Details the process for mounting the inductive proximity switch IN using a special kit.
Mounting inductive proximity switch IN 80
Provides instructions for mounting inductive proximity switch IN 80 with specific mounting kits.
Mounting magnetic switch MMS 22
Guides on mounting the magnetic switch MMS 22, including cautions for assembly.
Setting the opening angle limits
Explains how to set the opening angle limits for the DRG gripper.
DRG 44 - 80
Details the procedure for setting opening angle limits for DRG 44 to 80 models.
DRG 100
Describes the process for setting opening angle limits specifically for the DRG 100 model.
Troubleshooting
Procukt does not move
Troubleshooting guide for issues where the product fails to move, listing possible causes and actions.
Product is not executing the complete stroke
Troubleshooting guide for incomplete stroke issues, detailing causes and corrective actions.
Product opens or closes abruptly
Troubleshooting guide for abrupt opening/closing, listing causes and recommended solutions.
Product does not achieve the opening and closing times
Troubleshooting guide for timing issues, with causes and corrective actions for opening/closing times.
Gripping force is dropping
Troubleshooting guide for reduced gripping force, identifying causes and corrective measures.
Maintenance
Notes
General notes regarding original spare parts for maintenance and replacement.
Maintenance and lubrication intervals
Specifies recommended maintenance and lubrication intervals based on product size and cycles.
Lubricants/Lubrication points (basic lubrication)
Lists recommended lubricants and their application points for basic maintenance.
Disassembly and assembly
Provides detailed steps for the disassembly and reassembly of the product.
Type 44 – 80
Instructions for disassembly and assembly specific to DRG type 44 to 80.
From type 100 and up
Instructions for disassembly and assembly specific to DRG types 100 and higher.
Servicing and assembling the product
Outlines procedures for servicing and assembling the product, including general guidelines.
Assembling with assembly device
Details the use of a cylinder piston assembly device for mounting DRG sizes 44 to 100.
Assembly device
Provides technical drawings and dimensions for assembly devices used with DRG 44-80.
Drawings
Illustrative diagrams of components for identification and assignment of spare parts.
Mounting kit proximity switch
Contents of the mounting kit
Lists the components included in the mounting kit for proximity switches.
Translation of the original declaration of incorporation
Manufacturer/Distributor
Identifies the manufacturer and distributor of the product.
Product designation
Specifies the product designation, including model and ID numbers.
Applied harmonized standards, especially
Lists harmonized standards applied to the product, such as EN ISO 12100.
UKCA declaration of incorporation
Manufacturer/Distributor
Identifies the manufacturer and distributor of the product.
Product designation
Specifies the product designation, including model and ID numbers.
Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC)
RoHS Directive
Information regarding the product's classification and scope under the RoHS Directive.
REACH Regulation
Information on product compliance with REACH Regulation and handling of SVHC substances.

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