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Summary of Contents for SCHUNK ADR-C
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual Jaw turning rings ADR-C / ADR-C2 / ADR-S...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 0189701 Version: 02.00 | 08/11/2022 | en...
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Page 3: Table Of Contents
Design ......................... 14 Description of function.................. 14 Assembly ........................ 15 Basic information.................... 15 Assembling the clamping pins ................ 16 5.2.1 Combination specifications ADR-C / ADR-C2.......... 18 5.2.2 Combination specifications ADR-S............ 22 Operation ....................... 25 Basic information.................... 25 Clamping the product.................. 26 Unclamping the product.................. 27... - Page 4 Table of Contents Maintenance ...................... 28 Basic information.................... 28 Intervals and tasks .................... 28 7.2.1 Cleaning and testing the product ............ 28 Disassembly...................... 29 Basic information.................... 29 Disassembling the clamping pins................ 29 Storage ........................ 30 10 Spare parts list ...................... 31 02.00 | Jaw turning rings | Assembly and Operating Manual | en | 0189701...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Definition Of Terms
• Contractual agreements • Assembly and operating manual of the lathe chuck used The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.2 Warranty If the product is used as intended, the warranty is valid for 12 months from the date of delivery from the production facility. -
Page 7: Scope Of Delivery
1 Jaw turning ring Ø 120 mm (ID 6100004) 1 Jaw turning ring Ø 164 mm (ID 6100005) 1 Jaw turning ring Ø 208 mm (ID 6100006) 2 ADR-C clamping pin set (ID 122175) 1 ADR-C locking pin (ID 6100001) 1 Transport protection (ID 9957984) -
Page 8: Basic Safety Notes
• Structural changes should only be made with the written approval of SCHUNK. 02.00 | Jaw turning rings | Assembly and Operating Manual | en | 0189701... -
Page 9: Spare Parts
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.5 Environmental and operating conditions Required ambient conditions and operating conditions... -
Page 10: Personal Protective Equipment
• Install and clamp the product according to the specifications in this manual. • Maintain and service the product on a regular basis. • All repair work must be performed by SCHUNK. • The operational safety and function of the product must not be impaired by external influences. -
Page 11: Transport
Basic safety notes 2.9 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 12: Fundamental Dangers
Basic safety notes 2.12 Fundamental dangers General • Observe safety distances. • Never deactivate safety devices. • Before commissioning the product, take appropriate protective measures to secure the danger zone. • Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system. -
Page 13: Technical Data
Clamping range Ø 30 mm to Ø 250 mm Ø 30 mm to Ø 160 mm in 2 mm increments in 2 mm increments Jaw turning rings for ADR-C / ADR-C2 Jaw turning ring ADR 1 ADR 2 ADR 3... -
Page 14: Design And Description
NOTE: The illustration may differ from the actual design. Flat areas ADR jaw turning ring Clamping pin (if mounted) Thread for locking pin (only for ADR-C / ADR-C2) Thread for clamping pin 4.2 Description of function The product is used for preloading soft and highly tempered chuck jaws. -
Page 15: Assembly
Assembly 5 Assembly 5.1 Basic information WARNING Risk of injury due to incorrect assembly of the clamping pins. If the clamping pins are assembled incorrectly, the product may be flung out during rotation, causing severe injuries. Observe the specified tightening torques for the clamping •... -
Page 16: Assembling The Clamping Pins
ADR clamping diameter = ( r + h ) x 2 Depending on the required ADR clamping diameter, the product can either be used directly or fitted with clamping pins. 1. Select suitable jaw turning ring and clamping pins: For combination specifications ADR-C/ADR-C2, ✓ } 5.2.1 [ / 18]. - Page 17 Assembly Examples of using clamping pins of different heights • To clamp the chuck jaws of a lathe chuck to a diameter of 370 mm, ADR and clamping pins must be combined as follows, in } 5.2.1 [ / accordance with the combination specifications 18]: 1 x jaw turning ring with Ø...
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Page 18: Combination Specifications Adr-C / Adr-C2
Assembly 5.2.1 Combination specifications ADR-C / ADR-C2 Clamping Jaw turning Clamping pins diameter ring SB 1 SB 2 SB 3 30 mm ADR 1 32 mm ADR 1 33 mm ADR 1 34 mm ADR 1 36 mm ADR 1... - Page 19 Assembly Combination specifications ADR-C / ADR-C2 Clamping Jaw turning Clamping pins diameter ring SB 1 SB 2 SB 3 100 mm ADR 2 102 mm ADR 2 104 mm ADR 2 106 mm ADR 2 108 mm ADR 2 110 mm...
- Page 20 Assembly Combination specifications ADR-C / ADR-C2 Clamping Jaw turning Clamping pins diameter ring SB 1 SB 2 SB 3 172 mm ADR 4 174 mm ADR 4 176 mm ADR 4 178 mm ADR 4 180 mm ADR 4 182 mm...
- Page 21 Assembly Combination specifications ADR-C / ADR-C2 Clamping Jaw turning Clamping pins diameter ring SB 1 SB 2 SB 3 222 mm ADR 5 224 mm ADR 5 226 mm ADR 5 228 mm ADR 5 230 mm ADR 5 232 mm...
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Page 22: Combination Specifications Adr-S
Assembly 5.2.2 Combination specifications ADR-S Clamping Jaw turning Clamping pins diameter ring SB 1 SB 2 SB 3 250 mm ADR 6 255 mm ADR 6 260 mm ADR 6 265 mm ADR 6 270 mm ADR 6 275 mm ADR 6 280 mm ADR 6... - Page 23 Assembly Combination specifications ADR-S Clamping Jaw turning Clamping pins diameter ring SB 1 SB 2 SB 3 355 mm ADR 7 360 mm ADR 7 365 mm ADR 7 370 mm ADR 7 375 mm ADR 7 380 mm ADR 8 385 mm ADR 8 390 mm...
- Page 24 Assembly 02.00 | Jaw turning rings | Assembly and Operating Manual | en | 0189701...
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Page 25: Operation
Operation 6 Operation 6.1 Basic information WARNING Risk of injury when the product is rotating, due to the possibility of parts flying off! Do not exceed the maximum permissible clamping force. • Make sure that the clamping pins are mounted and seated •... -
Page 26: Clamping The Product
Operation 6.2 Clamping the product ADR clamping diameter Workpiece clamping diameter 02.00 | Jaw turning rings | Assembly and Operating Manual | en | 0189701... -
Page 27: Unclamping The Product
} 5 [ / 15]. 4. Screw the locking pin into the axial thread (only for ADR-C/ ADR-C2). 5. Insert the product into the lathe chuck in the correct position. NOTE: Make sure that the product (or the clamping pins) is/are... -
Page 28: Maintenance
For trouble-free, long-lasting use, clean, maintain and check the functionality of the product regularly. Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com... -
Page 29: Disassembly
Disassembly 8 Disassembly 8.1 Basic information WARNING Risk of injury if the product falls during transport, assembly or disassembly. Due to the oily surface required to preserve it, the product can slip through your hands, resulting in injury. Take appropriate safety measures to prevent the product •... -
Page 30: Storage
Storage 9 Storage When storing the product for a longer period of time, observe the following points: • Clean the product and attachments and lubricate lightly. • Store the product and attachments in a suitable transport container. • Only store the product and attachments in dry rooms. •... -
Page 31: Spare Parts List
Spare parts list 10 Spare parts list ADR-C/ADR-C2 Designation 122175 ADR-C clamping pin set 6100001 ADR-C clamping pins 9957984 Transport protection ADR-S Designation 6100011 Clamping pin M8, h = 7.5 mm 6100020 Clamping pin M8, h = 15 mm 6100012 Clamping pin M8, h = 22.5 mm... - Page 32 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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