vacuubrand MD 1C Instructions For Use Manual

vacuubrand MD 1C Instructions For Use Manual

Chemistry diaphragm pumps

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Technology for Vacuum Systems
Instructions for use
MZ 1C
MD 1C
MD 1C + AK + EK
MD 1C VARIO-SP
Chemistry diaphragm pumps

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Table of Contents
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Summarization of Contents

Safety Information
Important Information
Keep manual accessible, read before operation, observe instructions.
Signal Word Panels and Safety Symbols
Explains signal words (DANGER, WARNING, CAUTION, NOTICE) and safety symbols.
General Information
Intended Use
Use pump only as intended for vacuum generation, not on humans/animals.
Setting Up and Installing the Equipment
Ambient Conditions
Specifies permissible ambient temperature and moisture levels for operation.
Operating Conditions
Details safe operating parameters, including explosive atmospheres and media.
Safety During Operation
Procedures to prevent release of dangerous substances and ensure safe operation.
Maintenance and Repair
Guidelines for maintaining and repairing the equipment safely.
Equipment Marking (ATEX)
Information on ATEX marking and its implications for operation.
Technical Data
Gas Inlet Temperatures
Permissible gas temperatures at inlet based on operating conditions.
Wetted Parts
Lists components and their corresponding wetted materials for chemical compatibility.
Abbreviations
Defines abbreviations used throughout the manual for clarity.
Pump Parts
Identifies key components of the pumps using numbered positions.
Use and Operation
Installation
Steps for unpacking and placing the pump, including ventilation requirements.
Vacuum Connection (Inlet)
Instructions for connecting the vacuum line to the pump's inlet port.
Separator (AK) at the Inlet
Description and function of the separator for protecting the pump.
Connecting the Outlet
How to connect the exhaust line or waste vapor condenser.
Exhaust Waste Vapor Condenser (EK) at the Outlet
Details on the EK's function for vapor condensation and condensate recovery.
Electrical Connection
Procedures for connecting the pump to the power supply.
Controlling the MD 1C VARIO-SP
Instructions for connecting and setting motor speed via PWM or voltage input.
During Operation
Guidelines and warnings for safe operation, including temperature and pressure limits.
Important Notes Regarding the Use of Gas Ballast
Guidance on using the gas ballast feature for condensation reduction.
In Case of Condensation
Procedures for handling condensation, including draining catchpots.
Shutdown & Storage
Procedures for short-term and long-term shutdown and storage.
Accessories
Vacuum Gauges and Controllers
Lists available vacuum gauges and controllers like DVR 2pro and CVC 3000.
Hoses and Silencers
Details vacuum hoses and silencers for pump connections.
Upgrade Possibilities for MD 1C + AK + EK
Lists optional accessories and upgrade kits for specific pump models.
Troubleshooting
Pump Start-up and Operation Issues
Common problems like pump not starting or not achieving vacuum, with remedies.
Pump Noise and Seizure
Addresses issues of noisy operation or a seized pump and their solutions.
Replacing Diaphragms and Valves
Safety Precautions for Maintenance
Essential safety steps before starting any maintenance or disassembly.
Tools Required
Lists necessary tools for performing diaphragm and valve replacement.
Diaphragm Replacement Procedure
Step-by-step guide for replacing pump diaphragms.
Valve Replacement and Pump Head Assembly
Instructions for replacing valves and reassembling pump heads.
Repair - Maintenance - Return - Calibration
Health and Safety Clearance Form
Explains the necessity and use of the health and safety form for service.
Return and Repair Process
Guidelines for returning devices for repair, including decontamination.
Scrapping and Waste Disposal
Instructions for safe disposal of the equipment and its components.
Warranty
Warranty Terms and Conditions
Details VACUUBRAND's liability and warranty period for product defects.
Certifications and Declarations
EC Declaration of Conformity
Official declaration of the product's conformity with EU directives.
TÜV Certificate
Details of safety certification from TÜV, including model and test report info.
China RoHS Declaration
Declaration of conformity regarding hazardous substances for China market.

Table of Contents