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4075 Series
Instruction manual
Kistler 4075 Series Instruction Manual
Piezoresistive pressure sensors
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Contents
Table of Contents
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Table of Contents
Table of Contents
Introduction
Important Information
Protection and Standards
Disposal Instructions for Electronic Equipment
Software Upgrades and Updates
Preface
Technical Data and Documentation
Principle of Operation
Media Compatibility
Requirements to Cooling
Precautions for Water Cooling
Operation
Operation in Non-Hazardous Areas
Operation in Hazardous Areas
Instructions for Operation in Hazardous Areas
Sensor Execution
Product Marking
Installation of the Sensor (Ex-Ec) for Operation in Zone 2
Installation of the Piezoresistive Sensor
General Information
Direct Installation
Installation with Sleeve
Installation Examples
Machining the Mounting Bore
Mounting the Water Hose on the Cooling Pipe
Protector Heat Screen for Water Cooled Sensor
Check Points before Installation
Installing the Sensor into the Bore
Piezoresistive Sensor Cable Routing
Setting up the Measuring Chain
Zero-Point Correction
Dismounting and Maintenance
Dismounting
Maintenance
Kistler Technical Center Services
Declaration of Conformity
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Table of Contents
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Important Information
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Technical Data and Documentation
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Installation of the Piezoresistive Sensor
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Direct Installation
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Instruction
Manual
Piezoresistive
pressure sensors
Types 4007...
4011...
*
4017...
*
4043...
4045...
4073...
4075...
4049...
4065...
4067...
*
* Standard version
(non-Ex-version) and
explosion-proof version
(Ex-ec)
002-858e-04.22
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Summarization of Contents
Foreword
Foreword
Introduction to Kistler products, copyright information, and contact details.
1. Introduction
Purpose of the Manual
Explains the purpose of the instruction manual for installation, maintenance, and use.
2. Important information
2.1 Protection and standards
Details compliance with CE, ROHS, ATEX directives and harmonized Ex-standards.
2.2 Disposal instructions for electronic equipment
Guidelines for proper disposal of electronic devices.
2.3 Software upgrades and updates
Importance of installing software upgrades and consequences of not doing so.
3. Preface
3.1 Technical data and documentation
Information on where to find technical data sheets.
3.2 Principle of operation
Explains the Wheatstone bridge semiconductor principle and different sensor technologies.
3.3 Media compatibility
Discusses media compatibility for DCE and media-separated sensors.
3.4 Requirements to cooling
Specifies requirements for cooling systems (temperature, flow rate, composition).
3.5 Precautions for water cooling
Safety precautions for water cooling systems to prevent damage.
4. Operation
4.1 Operation in non-hazardous areas
Guidelines for using sensors in non-hazardous environments.
4.2 Operation in hazardous areas
Information on operating sensors in hazardous (Ex) zones.
4.2.1 Instructions for operation in hazardous areas
Specific instructions for using Ex-certified sensors in zone 2.
4.2.2 Sensor execution
Specifies sensor types approved for hazardous area applications (Ex ec).
4.2.3 Product Marking
Explains ATEX and IECEx markings on Ex-certified sensors.
4.2.4 Installation of the Sensor (Ex-ec) for operation in zone 2
Illustrates installation of Ex-certified sensors in zone 2 environments.
5. Installation of the piezoresistive sensor
5.1 General information
Emphasizes accuracy dependent on careful installation and torque.
5.2 Direct installation
Describes direct installation and risks of repeated mounting/dismounting.
5.3 Installation with sleeve
Details installation using a mounting sleeve for specific access points.
5.4 Installation examples
Provides visual examples of different sensor installation methods.
5.5 Machining the mounting bore
Instructions for machining the sensor bore to ensure proper sealing.
5.6 Mounting the water hose on the cooling pipe
Procedure for attaching the water hose to the cooling pipe using heat.
5.7 Protector heat screen for water cooled sensor
Guidance on cleaning or replacing the heat screen for optimal performance.
5.8 Check points before installation
Lists crucial checks before installing the sensor (leakage, cable, seal, bore).
5.9 Installing the sensor into the bore
Step-by-step instructions for inserting the sensor into the mounting bore.
6. Piezoresistive sensor cable routing
Cable Routing Guidelines
Guidelines for routing sensor cables to avoid interference and damage.
7. Setting up the measuring chain
Analog compensated sensors
Describes setup for analog compensated sensors requiring manual parameterization.
Analog sensors with type extension V200S
Details setup for sensors with integrated TEDS for identification.
Digital compensated sensors with type extension S or DS
Explains setup for digital sensors with TEDS; no parameterization needed with compatible amplifiers.
8. Zero-point correction
Zero-Point Correction Procedure
Procedure for zero-point correction to reduce errors from mounting influence and sensor drift.
9. Dismounting and maintenance
9.1 Dismounting
Step-by-step instructions for safely removing the sensor from its installation.
9.2 Maintenance
Guidance on visual inspection, cleaning, and protecting the sensor diaphragm.
10. Kistler technical center services
Technical Center Services Overview
Information on Kistler technical center services for ensuring accurate measurements.
11. Declaration of conformity
EU Declaration of Conformity
EU Declaration of Conformity for the product, listing directives and standards.
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