ESAB Renegade ET 210iP Instruction Manual
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ESAB Renegade ET 210iP Instruction Manual

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Renegade
ET 180iP, ET 210iP
Instruction manual
Valid for: HA 204 YY-, HA 205 YY-XXXXXX
0463 862 001   GB   20230310

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Summary of Contents for ESAB Renegade ET 210iP

  • Page 1 Renegade ET 180iP, ET 210iP Instruction manual Valid for: HA 204 YY-, HA 205 YY-XXXXXX 0463 862 001   GB   20230310...

  • Page 4: Table Of Contents

    MMA functions explanation .......................... MAINTENANCE ....................Routine maintenance ....................Cleaning instruction ........................ TROUBLESHOOTING .......................... ERROR CODES ....................Error code descriptions ....................... ORDERING SPARE PARTS ..........................WIRING DIAGRAM ......................... ORDERING NUMBERS ............................. ACCESSORIES 0463 862 001 - 4 - © ESAB AB 2023...

  • Page 5: Safety

    (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 6 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. For ordering information, see the "ACCESSORIES" chapter in the instruction manual.
  • Page 7 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. 0463 862 001 - 7 - © ESAB AB 2023...
  • Page 8 1   SAFETY ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 862 001 - 8 - © ESAB AB 2023...

  • Page 9: Introduction

    Renegade ET 180iP and ET 210iP are inverter-based power sources intended for MMA (Manual Metal Arc), TIG (Tungsten Inert Gas) and HF TIG (High Frequency Tungsten Inert Gas) welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment Renegade ET 180iP and ET 210iP include:...

  • Page 10: Technical Data

    -20 to +55°C (-4 to +161°F) Constant sound pressure <70 db when idling Dimensions l × w × h 460 × 200 × 320 mm (18.1×7.9×12.6 in.) Weight 11 kg (24.3 lbs) Insulation class 0463 862 001 - 10 - © ESAB AB 2023...
  • Page 11 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 862 001 - 11 - © ESAB AB 2023...

  • Page 12: Eco Design Information

    Regulation 2019/1784/EU. Efficiency and idle power consumption: Name Idle power Efficency when max power consumption Renegade ET 180iP <50 W Renegade ET 210iP <50 W The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974-1:2012.

  • Page 13: Installation

    Position the power source so that cooling air inlets and outlets are not obstructed. A. Minimum 200 mm (8 in.) B. Minimum 200 mm (8 in.) WARNING! Secure the equipment - particularly if the ground is uneven or sloping. 0463 862 001 - 13 - © ESAB AB 2023...

  • Page 14: Lifting Instructions

    S scmin 1. Rating plate with supply connection data. 0463 862 001 - 14 - © ESAB AB 2023...
  • Page 15 4   INSTALLATION Recommended fuse sizes and minimum cable area for the Renegade ET 180iP and ET 210iP Renegade ET 180iP Renegade ET 210iP Supply voltage 230 V AC 115 V AC 230 V AC 115 V AC Mains cable area 2.5 mm 2.5 mm 2.5 mm 2.5 mm Maximal current 26 A 29 A...

  • Page 16: Operation

    (using a hose clamp) • an argon gas cylinder • an argon gas regulator • a tungsten electrode • a return cable (with clamp) 0463 862 001 - 16 - © ESAB AB 2023...

  • Page 17: Mma Welding

    Whether the power supply is interrupted or the power source is switched off in the normal manner, weld programs are stored so that they are available the next time the unit is started. CAUTION! Do not turn off the power source during welding (with load). 0463 862 001 - 17 - © ESAB AB 2023...

  • Page 18: Connect To Cooler Ec 1001 (Et 210Ip Only)

    ERR 206 shows in the display. The protection is automatically reset when the temperature has been sufficiently reduced. 0463 862 001 - 18 - © ESAB AB 2023...

  • Page 19: Remote Control

    This power source performs LIFT TIG start. The tungsten electrode is placed against the workpiece and press the torch trigger. When lifted away from workpiece the arc is struck at a limited current level. 0463 862 001 - 19 - © ESAB AB 2023...
  • Page 20 The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorised ESAB service technician to activate this function. 0463 862 001 - 20 - ©...

  • Page 21: Setting Panel

    (18). Also used for access to hidden functions. 9. Slope up indicator. 20. Overheating indicator. 10. Direct current or pulse current indicator. 21. VRD function (reduced open-circuit voltage) indicator. 11. Pulse balance. 0463 862 001 - 21 - © ESAB AB 2023...

  • Page 22: Navigation

    0.0-25.0 s 3.0 s time Gas pre flow 0.0-25.0 s 1.0 s time Gas post flow 0.0-25.0 s 7.0 s time 2-stroke* ON/OFF 4-stroke* ON/OFF Remote control ON/OFF unit* Pulse* ON/OFF Pulse current 1ph: 10-210 A 120 A 0463 862 001 - 22 - © ESAB AB 2023...

  • Page 23: Hidden Tig Functions

    The HF start function initiates the arc by using a high frequency voltage pilot arc. This will reduce the risk of tungsten contamination in the starts. The high frequency voltage might disturb other electrical equipment in the surrounding area. 0463 862 001 - 23 - © ESAB AB 2023...
  • Page 24 The gas pre flow function controls the time during which shielding gas flows before the arc is initiated. Gas post flow The gas post flow function controls the time during which shielding gas flows after the arc is terminated. 0463 862 001 - 24 - © ESAB AB 2023...
  • Page 25 20, the remote min current will be 20 A. If the current is set to 80 A and the remote min current function is set to 50, the remote min current will be 40 A. 0463 862 001 - 25 - © ESAB AB 2023...

  • Page 26: Foot Pedal Functions Explanation

    E = Set current B = Slope up F = Remote min current C = Slope down G = Current range adjustable by the foot pedal D = Gas post flow 0463 862 001 - 26 - © ESAB AB 2023...

  • Page 27: Mma Settings

    Select function by pressing the same button. The knob is used to change the value of the selected function. To exit hidden functions, press the button for 3 seconds again. Letter Function Settings Arc force 0-99% Hot start 0-99% Remote min current 0-99% 0463 862 001 - 27 - © ESAB AB 2023...

  • Page 28: Mma Functions Explanation

    The hot start function temporarily increases the current in the beginning of the weld, thus reducing the risk of lack of fusion in the starting point. Hot start only applies to MMA welding. 0463 862 001 - 28 - © ESAB AB 2023...

  • Page 29: Maintenance

    Area to maintain Every 3 months Clean or replace Clean weld terminals. Check or replace weld unreadable labels. cables. Every 6 months Clean inside equipment. Use dry compressed air with 4 bar pressure. 0463 862 001 - 29 - © ESAB AB 2023...

  • Page 30: Cleaning Instruction

    Since the power source contains one "dirty side" (the right side) and one "clean side" (the left side), it is important that you do not remove the left side panel before cleaning the right side of the power source. 0463 862 001 - 30 - © ESAB AB 2023...
  • Page 31 5. Clean the left side of the power source, using dry compressed air with reduced pressure. 6. Make sure that there is no dust left on any part of the power source. 0463 862 001 - 31 - © ESAB AB 2023...
  • Page 32 90° into the power source, so that it is positioned between the welding outlet connector and the transformer outlets. 8. Tighten the screws on the side panels with 3 Nm ± 0.3 Nm (26.6 in lb. ± 2.6). 0463 862 001 - 32 - © ESAB AB 2023...

  • Page 33: Troubleshooting

    Make sure the recommended duty cycle for the weld current has not frequently been exceeded. See section "Duty cycle" in the TECHNICHAL DATA chapter. Make sure the air inlets or outlets are not clogged. Clean inside machine according to routine maintenance. 0463 862 001 - 33 - © ESAB AB 2023...

  • Page 34: Error Codes

    If several errors have been detected only the code for the last occurring error is displayed. Error code descriptions Error codes that the user can handle are listed below. If any other error code appears, contact an authorised ESAB service technician. Error code Description...

  • Page 35: Ordering Spare Parts

    Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.

  • Page 36: Wiring Diagram

    APPENDIX APPENDIX WIRING DIAGRAM 0463 862 001 - 36 - © ESAB AB 2023...

  • Page 37: Ordering Numbers

    APPENDIX ORDERING NUMBERS Ordering number Denomination Type 0447 700 910 Renegade ET 180iP and SR-B 26 TIG Torch Renegade ET 180iP 0447 700 911 Renegade ET 210iP and SR-B 26 TIG Torch Renegade ET 210iP 0447 700 912 Renegade ET 210iP W and SR-B 21 Water...

  • Page 38: Accessories

    Electrode holder Handy, 200 A with 25 mm , 3 m, OKC 50 0700 500 084 Remote control, MMA 4 W4014450 Foot pedal with 4.5 m (15 ft) cable, 8 PIN 0445 197 880 Shoulder strap 0463 862 001 - 38 - © ESAB AB 2023...
  • Page 39 APPENDIX 0460 330 881 Trolley 0465 720 002 ESAB coolant 0463 862 001 - 39 - © ESAB AB 2023...
  • Page 40 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 manuals.esab.com...

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