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Wilo-Helix V, FIRST V, 2.0-VE 22-36-52
en Installation and operating instructions
·
4120943 • Ed.12/02/2022

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Summarization of Contents

General
About this document
Details the purpose and importance of these installation and operating instructions.
Safety
Symbols and signal words in the operating instructions
Explains warning symbols and signal words used to convey safety information.
Personnel qualification
Specifies the required qualifications and training for installation, operation, and maintenance personnel.
Danger in the event of non-observance of the safety instructions
Outlines risks to persons, environment, and product from not following safety instructions.
Safety consciousness on the job
Emphasizes the importance of adhering to safety instructions and regulations.
Safety instructions for the user
Provides safety guidelines for the end-user, including for persons with reduced capabilities.
Safety instructions for installation and maintenance work
Details safety precautions for personnel performing installation and maintenance.
Unauthorised modification and manufacture of spare parts
Warns against unauthorized modifications and stresses the use of original spare parts.
Improper use
Defines improper use and limits the operating safety guarantee.
Application
Applications areas
Lists various typical applications for the pump.
Technical Data
Type key
Explains the coding system used to define pump models and their specifications.
Data table
Presents technical specifications in a tabular format, including pressure, temperature, and electrical data.
Scope of delivery
Lists the components included in the complete pump unit.
Accessories
Details original accessories available for the HELIX range and their article numbers.
Description and Function
Product description
Identifies and labels the main components of the pump based on Fig. 1 and Fig. 2, 3.
Design of product
Explains the design features and construction principles of Helix pumps.
Installation and Electrical Connection
Commissioning
Initial steps to prepare the pump for operation.
Installation
Guidelines for physically installing the pump in its operating environment.
Pipe connection
Instructions for connecting the pump to the piping system, including tightening torques.
Motor connection for bare-shaft pump (without motor)
Details on connecting a motor to a bare-shaft pump.
Electrical connection
Covers electrical wiring, grounding, and connection requirements for the pump.
Operation with frequency converter
Explains how to connect and operate the pump with a frequency converter.
Commissioning
System filling - Venting
Procedure for filling the pump and system with liquid and venting air.
Starting up
Steps for safely starting the pump after installation and filling.
Maintenance
Servicing by Authorized Personnel
Crucial instruction that all maintenance must be carried out by authorized service representatives.
Faults, Causes and Remedies
Pump does not run
Troubleshooting steps for when the pump fails to start.
Pump runs but delivers too little
Diagnosing and resolving issues with reduced pump performance.
Pump delivers unevenly
Addressing causes and solutions for inconsistent fluid delivery.
Pump vibrates or is noisy
Identifying and fixing problems causing vibration or noise.
Motor overheats, its protection trips out
Troubleshooting motor overheating and tripping issues.
Mechanical seal is leaking
Guidance on identifying and resolving mechanical seal leaks.

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