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Wilo -SiBoost Smart Series Installation And Operation Instructions Manual
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Wilo -SiBoost Smart Series Installation And Operation Instructions Manual

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Summary of Contents for Wilo Wilo-SiBoost Smart Series

  • Page 2 Fig. 1a: Fig. 1b: Fig. 1c:...
  • Page 3 Fig. 1d:...
  • Page 4 Fig. 2a:...
  • Page 5 Fig. 2b:...
  • Page 6 Fig. 3:...
  • Page 7 Fig. 4:...
  • Page 8 Fig. 5:...
  • Page 9 Fig. 6a: Fig. 6c:...
  • Page 10 Fig. 6d:...
  • Page 11 Fig. 6e:...
  • Page 12 Fig. 7: Fig. 8:...
  • Page 13 Fig. 1a: Fig. 9:...
  • Page 14 Fig. 10:...
  • Page 15 Fig. 11a:...
  • Page 16 Fig. 11b:...
  • Page 17 Fig. 12:...
  • Page 18 Fig. 13a:...
  • Page 19 Fig. 13b: Fig. 14:...
  • Page 20 Low-water cut-out switchgear (WMS), Opening/closing optional Unit casing (with pump type Helix EXCEL only) Drain Inlet-side casing hood (with pump type Checking the supply pressure Helix EXCEL only) Pressure side unit casing (with pump type Helix EXCEL only) WILO SE 01/2021...
  • Page 21 (series with HELIX EXCEL) optional Pressure gauge Draining/venting Pressure sensor Stop valve Pressure sensor (plug), electrical connection, PIN assignment Pressure switch Draining/venting Plug connector Stop valve Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 22 Fixing the pipes downstream of the pressure- Quick-release fastening for unit casing boosting system, e.g. with pipe clamps (provided by the customer) Fitting the casing hoods (engage the guide Threaded caps (accessory) tabs) Swing back the casing hoods Close the quick-release fastenings WILO SE 01/2021...
  • Page 23 No direct connection to the sewer system (free drainage according to EN 1717) Draining Extraction (connection for pressure-boosting system) Terminal box for low-water signal transmitter Connection for flushing apparatus inlet Level display Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 24 Faults, causes and remedies ......................22 Spare parts ............................25 Disposal ..............................26 12.1 Oils and lubricants ............................. 26 12.2 Water-glycol mixture ............................26 12.3 Protective clothing ............................26 12.4 Information on the collection of used electrical and electronic products ..........26 12.5 Batteries/rechargeable batteries ........................26 WILO SE 01/2021...
  • Page 25 The user can suffer (serious) injuries. "Warning" do not play with the device. implies that (serious) injury to persons is proba- ble if this information is disregarded. Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 26 (see section titled Installation). is only guaranteed for intended use in accordance with section 4 of the installation and operating instructions. The limit values must on no account fall below or exceed those values specified in the catalogue/data sheet. WILO SE 01/2021...

  • Page 27: Intended Use

    Pump series reference (see attached pump MVISE Pump series reference (see attached pump documentation) documentation) Rated flow rate Q /h] (2-pole - 50 Hz version) Number of pump stages Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 28 (..4 Helix V 6..(60 Hz)) R 3/ R 3 (..2 Helix VE/EXCEL 16..) (..2 Helix V/VE/EXCEL 22..) (..3MVISE 8) (..3 Helix V 16..) (..4MVISE 8) (..4 Helix V/VE/EXCEL 10..) (..2 Helix V 16..(60 Hz)) (..4 Helix V 10..(60 Hz)) WILO SE 01/2021...
  • Page 29 • Flexible connection pipes (Fig. 10 - B) • Compensators (Fig. 9 - B) • Threaded flanges and caps (Fig. 9 and 10 - D) • Sound-insulating unit casing (special accessories on request) Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 30 (see also Fig. 2a and 2b). 6.1 General description For systems with pumps of the MVISE, Helix V and The Wilo SiBoost Smart pressure-boosting system Helix VE series, an optional 8-litre diaphragm is supplied ready for connection as a compact unit pressure vessel (9) with a throughflow with built-in controls.
  • Page 31 DIN 1988, one pump must be designated as a standby pump, i.e. at maximum extraction, one pump is always decom- missioned or on stand-by. Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 32 LWA = 98 dB(A) LWA = 98 dB(A) (**) Values for 60 Hz (fixed speed) with tolerance of +3 dB(A) Lpa = workplace-related emission level in dB(A) LWA = Sound-pressure level in dB(A) indicated from Lpa = 80 dB(A) WILO SE 01/2021...
  • Page 33 WARNING! Health hazard! who are nearby must wear suitable hearing In the event of sound-pressure levels of above protection! 80 dB(A), the operating personnel and persons Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...

  • Page 34: Installation

    If the customer also wants to secure the installa- health hazard! tion to the floor, suitable measures must be taken Flushing the pipes and system reduces the risk to avoid structure-borne noise transmission. of impairing the quality of the drinking water! WILO SE 01/2021...
  • Page 35 DN 32 DN 50 DN 65 DN 80 DN 100 Connection (Rp ¾") (Rp 1") (Rp 1¼") Flange Flange Flange Flange Max. volume flow (m Table 1 Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 36 (Fig. 10 - B). The flexible connection pipes from like expansion joints or hoses. the Wilo range consist of a high quality stainless The tank overflow must be connected according steel corrugated hose, sheathed with stainless to the applicable regulations (DIN 1988/T3 or steel braiding.
  • Page 37 (see rating plate and data sheet), • external protection must be provided according to DIN 57100/VDE 0100 Part 430 and Part 523 (see data sheet and wiring diagrams), Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 38 We recommend that the initial commissioning tion (Fig. 5) are made in bar (!). If other units of of the system is performed by Wilo’s customer pressure measurement are used, always be sure service. Contact your dealer, your nearest Wilo...

  • Page 39: Maintenance

    • Drain the system completely if necessary. to decommissioning, proceed as described in 8.1 and drain each pump by opening the drain plug on the pump support foot. Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 40 The general safety instructions must be observed the control system, should only be remedied by during any maintenance or repair work. Also fol- Wilo’s customer service or a specialist company. low the installation and operating instructions of the pumps and the control device.
  • Page 41 Pump not adequately secured to base Check the fixation and re-tighten the frame fastening screws if necessary Bearing damage Check the pump/motor and replace it or have it repaired if necessary Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 42 Check the inlet pressure or the level in the triggered break tank Incorrect direction of rotation of the Check direction of rotation and correct by motors changing over phases if necessary Turn-to-turn fault in the motor Check, if necessary replace motor or have it repaired WILO SE 01/2021...

  • Page 43: Spare Parts

    To avoid queries and incorrect orders, all data from tact a professional installer or the Wilo service the rating plate must be specified with every centre. order. Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL...
  • Page 44 Observe the locally applicable regulations! Please consult your local municipality, the nearest waste disposal site, or the dealer who sold the product to you for information on proper disposal. Further recycling information can be found at www.wilo-recycling.com. WILO SE 01/2021...