Viessmann SP3 Installation Instructions Manual

Viessmann SP3 Installation Instructions Manual

Vacuum tube collector based on the heat pipe principle

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VIESMANN
Installation instructions
for contractors
Vitosol 300-T
Type SP3
Vacuum tube collector based on the heat pipe principle
VITOSOL 300-T
Dispose after installation.
5592 854 GB
3/2007

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Summarization of Contents

Installation Instructions for Contractors
Vitosol 300-T Type SP3 Overview
Introduction to the Vitosol 300-T vacuum tube collector, detailing its type and heat pipe principle.
Safety Instructions and Guidelines
Safety Symbols and Explanations
Explanation of danger and note symbols highlighting risks, material losses, and providing additional information.
Regulatory Compliance and Target Audience
Outlines regulations to observe and specifies that instructions are for qualified personnel only.
Safe System Operation Procedures
Procedures for safely isolating the system from power and gas supply prior to maintenance or work.
Preparation for Installation
Earthing and Lightning Protection
Guidance on installing an electrical conductor for earthing and lightning protection, adhering to local regulations.
Vertical Rooftop Installation Components
Component Overview and Roof Types
Identifies components for vertical rooftop installation, categorized by roof cover type, including general mounting hardware and array accessories.
Mounting Hardware and Collector Accessories
Details general mounting components like brackets and rails, plus accessories for connecting collector arrays.
Fitting Roof Hooks or Mounting Brackets
Roof Hook Installation Overview
Diagram illustrating roof hook installation for vertical rooftop mounting, showing component placement and dimensions.
Mounting Bracket Installation Overview
Diagram showing mounting bracket installation for sheet steel roofs, detailing component placement and dimensions.
Securing Mounting Brackets
Mounting Bracket Securing Procedure
Illustrates how to securely attach mounting brackets to the substructure based on specified dimensions.
Mounting Rail Installation
Mounting Rail Installation Instructions
Provides instructions and dimensions for installing mounting rails for collector arrays.
Fitting Roof Hooks for Various Roof Types
Roof Tile Cover Installation
Step-by-step guide for installing roof hooks on roof tiles, including timber and tile preparation.
Slate and Corrugated Sheet Cover Installation
Instructions for fitting roof hooks on slate and corrugated sheet roofs, including securing and flashing.
Plain Tile Cover Installation
Procedure for fitting roof hooks on plain tile roofs, including batten securing and tile trimming.
Mounting Rail Installation Steps
Tee Bolt Preparation for Rails
Instructions for preparing tee bolts and proceeding with the mounting rail installation.
Securing Mounting Rails and Brackets
Securing Mounting Rails
Step 1: securing mounting rails to roof hooks or brackets, ensuring vertical and horizontal alignment.
Fixing Retaining Plates
Step 2: aligning and fixing retaining plates to the mounting rails.
Fitting Clamping Brackets
Step 3: fitting clamping brackets onto mounting rails, with bolts not yet tightened.
Attaching Mounting Rails to Brackets
Step 4: clicking mounting rails with tube holders into clamping brackets and fastening them securely.
Fitting the Connecting Chamber
Connecting Chamber Installation Procedure
Procedure for positioning and securing the connecting chamber onto mounting rails and retaining plates.
Installation on Flat Roofs: Components and Setup
Flat Roof Component Overview
Identifies components for flat roof installation, including supports, bracing rails, and mounting rails.
Collector Array Accessories
Details connecting pipes, thermal insulation, and fittings for linking collectors in an array.
Determining Collector Row Distance 'z'
Explains how to calculate the distance 'z' between collector rows based on latitude and sun angle.
Fitting the Support Frame
Support Frame Assembly and Dimensions
Diagram showing support frame assembly with feet A/B and a table for dimensions based on array size.
Positioning Feet A and B
Instruction to position feet A and B on a solid foundation according to specified dimensions for the support frame.
Securing Brackets, Rails, and Connecting Chamber
Securing Mounting Brackets to Feet
Steps to secure mounting brackets onto feet A and B according to specified dimensions.
Fitting Mounting Rails and Connecting Chamber
Instructions for inserting mounting rails into brackets and connecting the chamber, ensuring alignment.
Hydraulic Connections and System Checks
Linking Connecting Chambers
Procedure for linking connecting chambers between collectors, showing component placement and connections.
Fitting Connection Sets and Pipes
Instructions for connecting pipes, lubricating fittings, and securing connections with retaining clips.
Securing Pipes and Final System Checks
Securing pipes, threading fittings, inserting sleeves, and performing pressure/leak tests.
Fitting Vacuum Tubes and Temperature Sensor
Vacuum Tube and Sensor Installation Procedure
Detailed steps and safety warnings for installing vacuum tubes and the collector temperature sensor.
Securing Tubes and Routing Cables
Securing tubes, fitting the temperature sensor, and routing its cable away from hot surfaces.
General Installation Guidelines
System Ventilation and Air Separation
Positioning pipes for ventilation, installing air vent valves and an air separator for system integrity.
Component Approval and Suitability
Ensuring expansion vessels and safety valves meet standards and are suitable for the heat transfer medium.
Safety Valves and Connection Requirements
Safety Valve Specifications and Connections
Specifies safety valve requirements and ensures all connections are pressure and temperature-resistant.
Commissioning and Adjustment
Vitosol Service Instructions for Commissioning
Refers to specific 'Vitosol' service instructions for the final commissioning of the solar heating system.

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