Viessmann VITOSOL 100-F Service Instructions Manual

Viessmann VITOSOL 100-F Service Instructions Manual

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VIESMANN
Service instructions
for contractors
Vitosol-F
For applicability, see the last page
VITOSOL-F
Please keep safe.
5675 801 GB
2/2015

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Table of Contents
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Summary of Contents for Viessmann VITOSOL 100-F

  • Page 1 VIESMANN Service instructions for contractors Vitosol-F For applicability, see the last page VITOSOL-F Please keep safe. 5675 801 GB 2/2015...
  • Page 2 Note For replacements, use only original spare parts Details identified by the word "Note" contain additional supplied or approved by Viessmann. information. Target group These instructions are exclusively intended for author- ised contractors.
  • Page 3: Table Of Contents

    Parts lists Ordering parts ..................13 Parts list ....................14 Scope of inspection ........................18 Specification Vitosol 100-F ..................19 Vitosol 200-F ..................19 Vitosol 200-F ..................19 Vitosol 300-F ..................19 Certificates Declaration of conformity ............... 20...
  • Page 4: Information Symbols

    Information Symbols The work sequences for commissioning, inspection Symbol Meaning and maintenance are summarised in the chapter Reference to other document containing "Commissioning, inspection and maintenance "and are further information marked as follows: Step in a diagram: Symbol Meaning The numbers correspond to the order in Work sequences required during commis- which the steps are carried out.
  • Page 5: Product Information

    Information Product information Vitosol 100-F, 200-F and 300-F, types SV and SH, are high performance flat-plate collectors. Can be used universally, freestanding or on flat or pitched roofs. For heating DHW, swimming pool water and heating water via a heat exchanger.
  • Page 6: Commissioning, Inspec-Steps - Commissioning, Inspection And Maintenance

    Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance Commissioning steps Inspection steps Maintenance steps Page • 1. Checking pressure conditions and adjusting the pre-charge pressure of the expansion vessel if necessary.................... • • • 2. Checking the safety equipment function................•...
  • Page 7: Checking Pressure Conditions And Adjusting The Pre-Charge Pressure Of The Expansion Vessel If Necessary

    Commissioning, inspection, maintenance Checking pressure conditions and adjusting the pre-charge pressure of the expansion vessel if necessary This process may not be carried out while the solar 4. Check pre-charge pressure and adjust if required. thermal system is in operation. A pressure gauge can be found in the solar serv- ice case available as an accessory.
  • Page 8: Checking The Safety Equipment Function

    Commissioning, inspection, maintenance Checking the safety equipment function Check the safety valve: ■ Response pressure ■ Correct installation, with discharge pipe Checking the electrical connections Check the tightness of the electrical plug-in connectors and cable grommets check cables for damage. Filling and flushing the solar thermal system and checking for leaks Please note ■...
  • Page 9: Determining The Flow Rate And Adjusting If Required

    Commissioning, inspection, maintenance Filling and flushing the solar thermal system… (cont.) Flow indicator Expansion vessel Fill valve Flushing and filling facility Stagnation heat sink Shut-off valve (return) 01. Open shut-off valve (flow) 09. Close drain valve : Turn the ball valve .
  • Page 10: Performing A Test Flush

    Commissioning, inspection, maintenance Determining the flow rate and adjusting if… (cont.) If no flow rate is indicated, the non-return valve in the High-flow operation, specific flow rate 40 l/(h · return does not open automatically; the flow path is Number of collec- Flow rate in l/min blocked.
  • Page 11: System Start-Up

    Commissioning, inspection, maintenance Performing a test flush (cont.) 1. Connect the pressure hose (return hose) of flushing 4. Open shut-off valve (return) : Turn the ball valve and filling facility to drain valve (thermometer) to the 0° vertical position. 2. Connect the fill hose of flushing and filling facility 5.
  • Page 12 Commissioning, inspection, maintenance Checking and replacing the heat transfer medium… (cont.)
  • Page 13: Parts Lists Ordering Parts

    Parts lists Ordering parts The following details are required when ordering parts: ■ Serial no. (see type plate on the collector) ■ Position number of the part...
  • Page 14: Parts List

    Parts lists Parts list 0003 0001 0002 0004 0006 0007 0008 0005 0009 0012 0014 0015 0016 0021 0022 0020 0028 0023 0025 0026 0027 0029 0031 0032 0033 0030 0034 0035 0037 0036 Fig.6...
  • Page 15 Parts lists Parts list (cont.) Pos. Part 0001 Connection pipe 0002 Connection pipe (short) 0003 Connection pipe (long) 0004 Plug 0005 Locking ring fitting with support sleeves 0006 Elbow fitting with support sleeves 0007 Clamping bracket, complete 0008 Connecting part 0009 Mounting plate 0012...
  • Page 16 Parts lists Parts list (cont.) 0039 0040 0043 0038 0048 0044 0046 0042 0047 0041 0049 0050 0051 0053 0052 0054 0057 0055 0056 Fig.7...
  • Page 17 Parts lists Parts list (cont.) Pos. Part 0038 90° elbow and sensor well (long) 0039 Tee (short connection pipe) 0040 Elbow fitting, 2 x 22 mm 0041 90° elbow and sensor well (short) 0042 90° elbow (long connection pipe) 0043 Corner tee 0044 Corner tee and sensor well (long)
  • Page 18: Scope Of Inspection

    Scope of inspection Scope of inspection The solar thermal system should be inspected once a year to ensure operational reliability. In addition to this, a visual inspection of all essential components (e.g. collectors and pipework) is recom- mended every 3 to 5 years. Vent the solar thermal system.
  • Page 19: Specification

    Specification Vitosol 100-F Type SV1A, SH1A SV1B, SH1B Absorber area 2.32 2.32 Aperture area 2.33 2.33 Thermal capacity c kJ/(m · Max. stagnation temperature °C Permiss. operating pressure bar Content, heat transfer medi- litres 1.48/2.33 1.48/2.33 Vitosol 200-F Type SV2C/SH2C...
  • Page 20: Certificates Declaration Of Conformity

    Certificates Declaration of conformity We, Viessmann Werke GmbH & Co KG, D-35107 Allendorf, confirm as sole responsible body that the product Vitosol-F complies with the following standards: EN 1991-1-1 EN 1991-1-3 EN 1991-1-4 Solar-KEYMARK to ISO 9806/EN 12975 In accordance with the following Directives, this product is designated...

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