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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Bandsaw Machines
PANHANS BSB 400 / 500 / 600 / 700 / 800 / 900
Bandsaw Machine Series BSB 400 - 900
Machine Type:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@hokubema-panhans.de
| Web:
https://hokubema-panhans.de
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Table of Contents
Troubleshooting
Related Manuals for PANHANS BSB 700
Summarization of Contents
Introduction and Symbols
Legal Notice
Copyright and usage rights for the operating instructions.
Illustrations
Information on the purpose and potential differences of illustrations.
General Symbols
Explanation of general symbols used in the manual.
Symbols in Safety Instructions
Explains symbols used specifically for safety instructions.
General Machine Information
Structure of the Machine
Details the components and functional elements of the bandsaw machine.
Target Group and Previous Experience
Defines intended users and required experience for operating the machine.
Requirements for the Operators
Outlines qualifications and responsibilities for machine operators and technicians.
Accident Prevention
Rules to follow to avoid accidents during operation.
General Safety Regulations
General rules for safe operation, maintenance, and condition of the bandsaw.
Machine Description
Describes the PANHANS BSB 400-900 series bandsaws and their operation.
About the BSB 400 - 900 Series
Overview of the BSB series, highlighting variations and construction.
Standard Equipment
Lists the standard features and components included with the machine.
Available Accessories
Points to where optional components and accessories can be found.
Safety Instructions and Precautions
Basic Safety Instructions
General safety guidelines for woodworking machines.
Application Area and Intended Use
Specifies the intended use and limitations of the bandsaws.
Modifications and Conversions to the Machine
Prohibits unauthorized modifications for safety and warranty reasons.
Connection to a Central Emergency Stop Switch
Notes limitations for models with electric motor brakes when connecting to a central E-stop.
Residual Risks
Details potential hazards even when the machine is used correctly.
Environmental Protection Regulations
Emphasizes compliance with environmental laws for waste and hazardous substances.
Organisational Measures
Outlines organizational requirements for safe operation and maintenance.
Personnel Selection and Qualification - Basic Duties
Defines requirements for personnel operating and maintaining the machine.
Safety Instructions for Specific Phases of Operation
Safety guidelines for different operational phases.
Before starting Work
Lists essential checks and preparations before operating the machine.
Normal Operation
Safety considerations during the normal running of the machine.
Special work within Maintenance and Troubleshooting
Safety during maintenance, repair, and troubleshooting activities.
Safe Working Practices
Guidelines for safe handling of workpieces and machine operation.
Safety Equipment
Describes the built-in safety devices of the machine.
Noise
Recommendations to minimize noise levels during operation.
Danger Zones on the Bandsaw
Identifies hazardous areas around the machine and blade.
Danger Zone Bandsaw Blade
Defines the danger zone around the saw blade and safety distances.
Danger Zone around the Machine
Identifies the danger zone to the right of the machine from a potential blade ejection.
Machine Data and Specifications
Series and Expandability
Provides information on machine series and potential future expansions.
Technical Specifications
Detailed technical data and specifications for the BSB models.
Dimensions
Physical dimensions of the bandsaw machines and space requirements.
Emission Levels according to EN ISO 3746:2010
Information on noise and dust emission levels.
Noise Information
Information on emission levels and their interpretation for workplace safety.
Noise Emission Values
Table of noise emission values for different models and operating states.
Dust Emission according to GS-HO-05
Dust emission levels at the workplace for different models.
Extraction
Technical details for the extraction system requirements.
Installation and Connection Procedures
Check Delivery Conditions
Instructions for checking the machine upon delivery for completeness and damage.
Transport to the Installation Site
Guidelines for safely transporting the machine to its installation location.
Transport of Models BSB 400 - 700
Specific transport instructions for BSB 400-700 models.
Transport of Models BSB 800 - 900
Specific transport instructions for BSB 800-900 models.
Installing the Machine
Steps for correctly installing the machine on its operating site.
Temporary Storage
How to store the machine if not used immediately after delivery.
Lashing on a Transport Vehicle
Procedures for securely lashing the machine onto a transport vehicle.
Lashing Models BSB 400 / 500 / 600
Detailed lashing instructions for BSB 400/500/600 models.
Lashing Models BSB 700 / 800 / 900
Detailed lashing instructions for BSB 700/800/900 models.
Connecting the Extraction Unit
Instructions for connecting the machine to an extraction system.
Electrical Connections
Procedures for electrical connection, requiring a qualified electrician.
Components and Controls
Terminal Box and Control Panel
Identifies the terminal box and control panel with emergency stop.
Saw Blade Guides and Tensioning
Covers APA bandsaw guides and blade tension adjustment controls.
Machine Table and Fence Controls
Details the machine table, fence, and related adjustment levers.
Motor and Wheel Covers
Identifies the main motor and covers for the drive wheels.
Commissioning and Operation
Switching ON and OFF
Steps for switching the machine on and off.
Switch on 2.2 kW Models
How to switch on/off the 2.2 kW models.
Switch on 3.0 - 7.5 kW Models
How to switch on/off the 3.0 - 7.5 kW models.
3.0 - 7.5 kW Models with Push-Switch Unit (Option)
Operation of 3.0-7.5 kW models with push-switch unit.
Electric Brake Operation Modes
Operation procedures for machines with electric brakes.
Switching on with Variable Sawblade Speed Control
How to operate models with variable speed control.
Frequent switching ON and OFF
Warnings against frequent switching on/off due to potential damage.
Settings and Adjustments
Basic Factory Setting
Explains factory settings and cautions against manipulation.
Door Interlock with Safety Switches
Describes the function and operation of door safety interlocks.
Inserting and Tensioning a Bandsaw Blade
Step-by-step guide for installing and tensioning a bandsaw blade.
Adjusting the upper Bandsaw Wheel
How to adjust the upper bandsaw wheel for blade positioning.
Height adjustment of the upper Saw Blade Guide
Procedure for adjusting the height of the upper saw blade guide.
Swivel Table
Instructions for adjusting the table inclination.
APA 2 - Saw Blade Guides
Details on the APA 2 saw blade guide system.
Structure and Components
Details the parts of the APA 2 saw blade guide system.
Adjusting the Saw Blade Guides
Step-by-step guide for adjusting the saw blade guides.
Basic Setting of the Back and Side Rollers
Visual guide to correct back and side roller settings.
Conversion to Left Version
Instructions for converting the saw blade guides to a left-hand version.
Saw Blade Guides - Troubleshooting
Common problems and remedies for the saw blade guides.
Using the Rip Fence and Table Insert
Using the Rip Fence
Instructions for using and adjusting the rip fence.
Convert the Fence to the Right of the Saw Blade
Steps to convert the rip fence for use on the right side of the blade.
Replace Table Insert
Information on replacing the table insert.
General Use and Work Completion
General Instructions for Use
General guidelines for operating the bandsaw machine.
Bandsaw Blades
Guidelines for handling, storing, and selecting bandsaw blades.
Use of the Machine
Instructions for safe operation and workpiece handling.
Completion of the Work
Steps for machine shutdown at the end of operation.
Optional Components and Accessories
Variable Sawblade Speed Control
Description and operation of the variable speed control option.
Measurement Scale on the Table
Benefits of the optional table measurement scale.
Table Swivel Device
How to use the optional table swivel device.
Mitre Fence “Top”
Features and installation of the Mitre Fence "Top".
Table Extension
Details on the optional table extension for work support.
Kreisfix for Circular Cuts
Using the Kreisfix for precise circular cuts.
Machine Moving Trolley
Information on the optional machine moving trolley.
Laser Cut Position Indicator
Functionality of the optional laser cut position indicator.
Special Features of Use
Important usage notes and safety for the laser indicator.
Troubleshooting Guide
Bandsaw does not start
Troubleshooting steps for when the bandsaw fails to start.
Motor becomes very hot
Diagnosing and resolving issues with an overheating motor.
Brake motor no longer brakes within 10 sec.
Troubleshooting motor brake issues.
Machine whistles when starting
Addressing whistling noises during machine startup.
Saw blade is braked heavily during machining
Resolving issues with the saw blade braking during operation.
Bandsaw blade runs untrue
Diagnosing and fixing problems with the bandsaw blade running untrue.
Machine vibrates strongly
Troubleshooting machine vibrations.
Cutting path is crooked
Identifying causes for a crooked cutting path.
Saw blade breaks
Troubleshooting reasons for saw blade breakage.
Red lamp "Fault" on the control panel lights up
Interpreting and resolving "Fault" indicator on the control panel.
Maintenance and Inspection Procedures
Replace Ball Bearings
Procedure for replacing noisy or worn ball bearings.
Lubrication of the Machine
Information on machine lubrication requirements.
Maintenance and Lubrication of the APA Saw Blade Guides
Guide for maintaining and lubricating APA saw blade guides.
Bandsaw Roll Coating
Details on bandsaw roller contact surfaces and maintenance.
Replacing the Bandsaw Blade
Steps for replacing a bandsaw blade when needed.
Retension the V-belt(s)
How to properly tension the V-belts.
Replacing the V-belt(s)
Procedure for replacing the V-belts.
Readjusting the Main Motor Brake (2.2 - 3.0 kW)
Steps to readjust the motor brake on 2.2-3.0 kW models.
Check the Adjustment
How to check the motor brake adjustment.
Readjusting the Main Motor Brake (4.0 - 7.5 kW)
Information on readjusting motor brakes for 4.0-7.5 kW models.
Models with Electric Motor Brake
Notes on electric motor brakes for specific models.
Options and Accessories by Model
BSB 400 - Bandsaw Blades
Lists bandsaw blades available for the BSB 400 model.
BSB 400 - Options & Accessories
Lists optional accessories for the BSB 400 model.
BSB 500 - Bandsaw Blades
Lists bandsaw blades available for the BSB 500 model.
BSB 500 - Options & Accessories
Lists optional accessories for the BSB 500 model.
BSB 600 - Bandsaw Blades
Lists bandsaw blades available for the BSB 600 model.
BSB 600 - Options & Accessories
Lists optional accessories for the BSB 600 model.
BSB 700 - Bandsaw Blades
Lists bandsaw blades available for the BSB 700 model.
BSB 700 - Options & Accessories
Lists optional accessories for the BSB 700 model.
BSB 800 - Bandsaw Blades
Lists bandsaw blades available for the BSB 800 model.
BSB 800 - Options & Accessories
Lists optional accessories for the BSB 800 model.
BSB 900 - Bandsaw Blades
Lists bandsaw blades available for the BSB 900 model.
BSB 900 - Options & Accessories
Lists optional accessories for the BSB 900 model.
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