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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
3-Wheel Bandsaw Machine
PANHANS 3V
3-Wheel Bandsaw 3V
Machine Type:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@hokubema-panhans.de
| Web:
https://hokubema-panhans.de
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Table of Contents
Troubleshooting
Related Manuals for PANHANS 3V
Summary of Contents for PANHANS 3V
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual 3-Wheel Bandsaw Machine PANHANS 3V 3-Wheel Bandsaw 3V Machine Type: HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@hokubema-panhans.de | Web: https://hokubema-panhans.de...
- Page 2 Space for notes: BA_PH_3V_EN_07-22.docx...
- Page 3 HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Straße 28 | Halle 120 DE 72488 Sigmaringen Tel.: +49 (0)7571-755-0 Fax: +49 (0)7571-755-222 Handover Certificate Machine type: Machine no.: Construction year: Customer address (location of the machine): Name: Street: Postcode/City: Phone: Fax: E-mail: Warranty: On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title in connection with the delivery for the above-mentioned machine.
- Page 4 Space for notes: BA_PH_3V_EN_07-22.docx...
- Page 5 HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Straße 28 | Halle 120 DE 72488 Sigmaringen Tel.: +49 (0)7571-755-0 Fax: +49 (0)7571-755-222 Handover Certificate Machine type: Machine no.: Construction year: Customer address (location of the machine): Name: Street: Postcode/City: Phone: Fax: E-mail: Warranty: On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title in connection with the delivery for the above-mentioned machine.
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Page 6: Table Of Contents
Requirements for the Operators ......................13 Accident Prevention ..........................14 General Safety Regulations ......................... 14 Machine Description..........................14 Advantages and Special Features of the 3V ..................15 Standard Equipment ..........................15 Available Accessories ........................... 15 Safety ................................16 Basic Safety Instructions ........................16 5.1.1... - Page 7 Emission Levels according to EN ISO 3746:2010 ................. 24 6.3.1 Noise Information ............................24 6.3.2 Noise Emission Values ..........................24 6.3.3 Dust Emission Values ........................... 24 Dimensions ..............................25 Rear View ............................. 25 Side View ............................. 26 Top View .............................. 27 Installation and Connection .........................
- Page 8 Using the Rip Fence ............................41 12.1 Convert the Fence to the Right of the Saw Blade ................41 Replace Table Insert ............................. 41 General Instructions for Use ........................42 14.1 Bandsaw Blades ........................... 42 14.2 Use of the Machine ..........................42 14.3 Completion of the Work ........................
- Page 9 List of Figures Figure 1: Bandsaw blade ............................11 Figure 2: Danger zone saw blade .......................... 22 Figure 3: Danger zone around the machine ......................22 Figure 4: Nameplate .............................. 23 Figure 5: Dimensions (rear view) .......................... 25 Figure 6: Dimensions (side view) .......................... 26 Figure 7: Dimensions (top view) ...........................
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Page 10: Liability And Warranty
Liability and Warranty When purchasing a machine or additional component (hereinafter referred to as “machine”), the General Terms and Conditions of Sale and Delivery of HOKUBEMA Maschinenbau GmbH generally apply. These are provided to the purchaser or operator at the latest when the contract is concluded. ... -
Page 11: Introduction
2 Introduction The purpose of this document is to acquaint the user with the machine and enable him to use it to the full extent of its intended capabilities. Additionally it contains important information to operate the machine safely, properly and economically. Observance of the manual helps to avoid hazards, reduce repair costs and down- times and increase the reliability and service life of the machine. -
Page 12: Symbols In Safety Instructions
Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries. -
Page 13: General
4 General This Bandsaw machine was produced by HOKUBEMA Maschinenbau GmbH according to the current state of the art and placed on the market as a complete machine. All legal and normative regulations were observed. Structure of the Machine • The 3-wheel bandsaw machine has a maximum cutting height of 1000 mm and a maximum cutting width of 1450 mm. -
Page 14: Accident Prevention
4.6 Machine Description The PANHANS 3V is a modern and spacious bandsaw suitable for cutting (cross-cutting and splitting) wood and similar materials. The tool is a toothed steel band to which the cutting movement is transmitted by three band rollers (only one of which is motorised). -
Page 15: Advantages And Special Features Of The 3V
4.7 Advantages and Special Features of the 3V The most essential characteristic of this bandsaw machine is that it is also suitable for processing very large workpieces. The large-dimensioned work table and the special design, in which the saw blade is guided over 3 wheels, make this possible. -
Page 16: Safety
5.1.1 Application Area and Intended Use The bandsaw 3V is designed exclusively for cutting (coping and splitting) materials for which the respective bandsaw blade used is suitable (e.g. wood or other materials with the same physical and technical properties). -
Page 17: Residual Risks
5.1.3 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment. -
Page 18: Observe The Environmental Protection Regulations
The emergency stop buttons must always be freely accessible. They must not be moved, e.g. with hopper boxes. Check the function of the emergency stop buttons daily (before starting work). Laser warning: The machine can be optionally equipped with a laser cut position indicator. Looking directly into the laser beam will cause serious eye injury! Danger from ejecting parts (e.g. -
Page 19: Personnel Selection And Qualification - Basic Duties
5.1.6 Personnel Selection and Qualification - Basic Duties The machine design and operation is intended for right-handers. Work on and with the machine may only be carried out by reliable personnel. Observe the legal minimum age! Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating, setting up, maintaining and repairing! Ensure that only authorised personnel work on the machine! If personnel to be trained or apprenticed have to work on the machine, this may only be done under the... -
Page 20: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow
Machine condition: Check the machine for externally visible damage and defects at least once per shift! Any changes that have occurred (including those in the operating behaviour) must be reported immedi- ately to the responsible office or person! If necessary, stop and secure the machine immediately! Extraction: The machine must be connected to an effective extraction system. -
Page 21: Safe Working Practices
5.2.4 Safe Working Practices Whenever possible, a push stick or a comparable aid must be used to feed the workpiece. It is essential to avoid working with the hands near the saw blade. When cutting narrow workpieces, generally use a push stick. Use aids such as auxiliary fence and push handle for concealed cuts. -
Page 22: Danger Zones On The Bandsaw
Danger Zones on the Bandsaw 5.3.1 Danger Zone Bandsaw Blade • The area 120 mm around the saw blade is a danger zone. • Danger Zone Make sure that your hands are at least 10 cm away from the saw blade. •... -
Page 23: Machine Data
Machine Data Technical Specifications Wheel Diameter: 600 mm (all 3 wheels) Sawblade Length: min. 7680 mm / max. 7700 mm Sawblade Width: 10 - 35 mm (thickness = 0.6 mm) Sawblade Speed: 1550 m/min Cutting height: max. 1000 mm Cutting Width: max. -
Page 24: Emission Levels According To En Iso 3746:2010
Emission Levels according to EN ISO 3746:2010 6.3.1 Noise Information The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt- hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether ad- ditional precautionary measures are necessary or not. -
Page 25: Dimensions
7 Dimensions Rear View Figure 5: Dimensions (rear view) Dimensions and construction subject to change! BA_PH_3V_EN_07-22.docx... -
Page 26: Side View
Side View Figure 6: Dimensions (side view) Dimensions and construction subject to change! BA_PH_3V_EN_07-22.docx... -
Page 27: Top View
Top View Figure 7: Dimensions (top view) Dimensions and construction subject to change! BA_PH_3V_EN_07-22.docx... -
Page 28: Installation And Connection
Installation and Connection Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints can- not be accepted. Transport to the Installation Site The machine is delivered on a transport pallet and is bolted to the bot- tom of the pallet. -
Page 29: Machine Installation
Machine Installation • A foundation is not required. The floor must have a load-bearing capacity corresponding to the weight of the machine. • Before the machine is placed completely on the floor, the four feet (S) supplied must be fitted in the holes provided in the base plate. -
Page 30: Connecting The Extraction Unit
Connecting the Extraction Unit • The machine must be connected to an effective ex- traction system on-site. • Each of the four suction nozzles (A) has a diameter of 100 mm. • All parts of the extraction system, including hoses, must be included in the earthing measure. -
Page 31: Electrical Connections
Electrical Connections The connection must be carried out by an authorised electrician! The circuit diagrams are located in the control cabinet. Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! • Ensure that the motor voltage (as indicated on the motor plate) matches the mains voltage. -
Page 32: Components And Controls
Components and Controls Figure 12: Components and controls Pos. Description Pos. Description Control cabinet with main switch Adjusting wheel for saw blade tension Main control panel Indicators for saw blade tension Height adjustment for upper saw blade guide Wheel for upper wheel inclination Rip fence Clamping lever for adjusting wheel (12) Rip fence clamping... -
Page 33: Control Panels
Control Panels Figure 13: Main control panel Figure 14: Height control panel Main control panel Height control panel (upper saw blade guide) Switch saw blade ON Button for height adjustment Switch saw blade OFF Enable button for height adjustment Brake release switch (position right = released) Emergency stop Brake release lamp (lights up when released) Emergency stop... -
Page 34: Commissioning
Commissioning Read the operating manual and the chapter 5 carefully before commissioning and observe them. Before switching on, check that • the floor around the machine is clean and free of interfering parts and workpieces, • there are no loose parts on the machine table and all tools have been removed, •... -
Page 35: Frequent Switching On And Off In Succession
10.2 Frequent switching ON and OFF in succession Avoid switching on and off several times in quick succession, as a bandsaw machine is not designed to be switched on and off constantly. This may cause an overload, which will trip the fuses or the motor protection device. -
Page 36: Inserting And Tensioning A Bandsaw Blade
11.3 Inserting and Tensioning a Bandsaw Blade To ensure safe working without incidents, the bandsaw blade must be placed and adjusted properly. For wide blades, at least two persons are required for this purpose. Caution: Danger of cutting! Put on protective gloves when changing the bandsaw blade! •... -
Page 37: Adjusting The Upper Bandsaw Wheel
11.4 Adjusting the upper Bandsaw Wheel The wheel adjustment controls are located at the top of the rear of the machine (see Figure 20). By turning the bandsaw wheel by hand, the position of the blade can be checked. ... -
Page 38: Apa 2 - Saw Blade Guides
11.6 APA 2 - Saw Blade Guides 11.6.1 Structure and Components The adjustment of the two saw blade guides is necessary when starting up the machine as well as when changing the bandsaw blade. The structure is identical for the upper and lower saw blade guide. -
Page 39: Basic Setting Of The Back And Side Rollers (Overview)
11.6.3 Basic Setting of the Back and Side Rollers (Overview) The two saw blade guides must be aligned with the saw blade as follows: • The Figure 24 shows on the far right the optimal setting of the back and side rollers. On the left and in the middle, it is shown which settings are wrong and must be avoided. -
Page 40: Saw Blade Guides - Troubleshooting
11.6.5 Saw Blade Guides - Troubleshooting Fault Possible Cause Remedy → Clean bearings and oil Insufficient or incorrect lubrication according to section 17.3 The side rollers or back rollers Incorrect basic adjustment of the guide → Check basic adjustment do not rotate (... -
Page 41: Using The Rip Fence
Using the Rip Fence The fence is inserted into the guide rail (F) on the side of the machine table and clamped in the desired position with the clamping wheel (K). The mechanical holding device (V) can be converted in a few easy steps so that the fence is also suitable for left-handers. -
Page 42: General Instructions For Use
General Instructions for Use 14.1 Bandsaw Blades Bandsaw blades must be handled carefully so that they are not damaged. Untensioned bandsaw blades must be folded into a multiple circle without kinks and secured while not in use. They are to be kept stored in a safe and dry area. -
Page 43: Figure 31: Table Extensions And Tools
Danger of cutting if the workpiece is tilted! The saw blade can tear and cause cutting injuries. Large and long workpieces For large or long workpieces, an appropriate table extension must be used, see Figure (A). For cuts without push stick, ensure a safe distance (> 10 cm) of the hands from the saw blade. -
Page 44: Completion Of The Work
Instruction of the operators It is essential that all operators are regularly and adequately instructed in the use and adjustment of safety equip- ment such as guards, pushers, templates and table extensions. Push devices The push block including its handle or the push stick must be replaced if damaged. Generally •... -
Page 45: Laser Cut Position Indicator (Option)
Laser Cut Position Indicator (Option) As an option, the bandsaw can be equipped with a laser cut position indicator (laser class 1M). This provides optical support during cutting by projecting the cutting edge onto the workpiece. The workpiece can thus be optimally aligned before cutting in order to keep waste as low as possible. -
Page 46: Troubleshooting
Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone number: 0049 7571 / 755 - 0). Before you call us, please follow these steps: •... - Page 47 Troubleshooting - Continuation Fault Possible Cause Remedy → Replace saw blade Bad weld → Use a saw blade that is Too sharp edges at the tooth base suitable for the intended use → Readjust saw blade guide Saw blade guide badly adjusted, the according to section ...
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Page 48: Maintenance And Inspection
Lock the main switch with a padlock! To remove or install the ball bearings, use a suitable device (e.g. puller / mounting tube) to avoid damaging the bearings. • The type designation of the ball bearings for the 3-wheel bandsaw type 3V is 6305 2RS. BA_PH_3V_EN_07-22.docx... -
Page 49: Lubrication Of The Machine
Usually, the surface lasts for many years. If the surface should nevertheless become worn, special cork bandages can be applied, which are available as accessories from the manufacturer. If required, you can also contact our wheel repair service (phone: 0049 7571 / 755 - 0| email: service@hokubema-panhans.de). •... -
Page 50: Retighten The V-Belt(S)
Figure 37: Retighten the V-belts 17.7 Replacing the V-belt(s) The belt type for the two V-belts of the 3V bandsaw is SPZ 1337 Lw (Art. No.: 0345.6085). Switch off the machine during maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! ... -
Page 51: Readjusting The Main Motor Brake
17.8 Readjusting the Main Motor Brake Switch off the machine during maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! If the machine does not come to a standstill within 10 sec- onds when braking, the motor brake must be readjusted. -
Page 52: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 53: Options & Accessories
As optical support for exact and targeted cuts, with power connection LASER CUT INDICATOR 5212 via socket on the machine. V-BELT Narrow V-belt (1337 mm long) for 3-wheel bandsaw 3V. Please order 0345.6085 SPZ 1337 LW two pieces, as both V-belts should be replaced together. TABLE INSERT 85 x 65 mm 0345.5103... -
Page 54: Eu - Declaration Of Conformity
D- 72488 Sigmaringen (Germany) Fax: +49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine Bandsaw Machine TYPE 3V Machine-No.: ......Year of manufacture: ..... in the version provided complies with the following directives: - Machinery Directive 2006/42/EG...
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