Table of Contents Introduction..............................8 Legal Notice ................................8 Illustrations ................................8 Symbols ................................8 General Symbols ..............................8 Symbols in Safety Instructions ..........................9 General ................................. 10 Intended Use ................................. 10 Target Group and Previous Experience ......................... 10 Requirements for the Operators ........................... 10 Accident Prevention ..............................
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Technical Characteristics ............................24 Emission Levels ..............................25 5.3.1 Noise Emission Values: ..............................25 Dimensions ..............................26 Working Areas............................... 26 Dimensions (Front View) ............................26 Dimensions (Top View) ............................26 Installation and Connection ......................... 28 Check Delivery Conditions ............................ 28 Transport to the Installation Site ..........................
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13.3 Language Settings ..............................43 13.4 Machine Overview ..............................43 13.5 Saw Blade Calibration ............................43 13.5.1 Calibrate Height ................................44 13.5.2 Calibrate Angle ................................45 13.6 Date and Time (from software version 1.9) ......................46 Speed Setting..............................46 Changing the Saw Blade ..........................47 15.1 Remove Saw Blade ..............................
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16.8 Digit PAB - Absolute Measuring System for the Rip Fence ................... 60 16.8.1 Digit-PAB Features ................................60 16.8.2 Digit PAB - Operation............................... 60 16.8.3 Digit PAB – Rip Fence Capacities............................60 16.9 Power Feeder 76 ..............................61 16.9.1 Mounting the Power Feeder ............................61 16.10 Adjustable Scoring Saw Blade “QuickStep”...
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List of Figures Figure 1: Saw blade ....................................8 Figure 2: Danger zone saw blade ................................. 20 Figure 3: Danger zones around the machine ............................20 Figure 4: Cutting short workpieces to width ............................21 Figure 5: Fixing the deflector wedge on the table ..........................22 Figure 6: Nameplate ....................................
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Figure 61: Attach cross-cut fence ................................ 55 Figure 62: Super Gehrfix II ................................... 56 Figure 63: Super Gehrfix I overview ..............................57 Figure 64: Auxiliary mitre fence ................................59 Figure 65: Operating the auxiliary mitre fence ............................ 59 Figure 66: Standard mitre fence ................................59 Figure 67: Digit PAB .....................................
Introduction This operating manual applies exclusively to the PANHANS sliding table saw type 690|100. The purpose of this document is to acquaint the user with the machine and enable him to use it to the full extent of its intended capabilities. Additional- ly it contains important information to operate the machine safely, properly and economically.
Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries.
All measuring scales are manufactured in accordance with the calibration regulations to accuracy class 2. Intended Use The PANHANS - 690|100 sliding table saw is designed for cutting materials for which the respective saw blade used is suitable (e.g. wood, pressboard, veneer, plastic or aluminium). This machine is not suitable for cutting metal, plastic or scrap wood (which could contain nails, screws and other metal parts).
Accident Prevention To avoid accidents, the following rules must be observed for operation: • Prevent unauthorized persons from gaining access to the machine. • Keep unauthorized persons away from the danger areas. • Repeatedly inform present other persons about existing residual risks (see section 4.1.3). •...
A wide range of special accessories and optional components are available for the sliding table saw type 690|100. These allow you to expand your machine individually. Detailed information and the corresponding article numbers can be found in chapter 19.
4.1.1 Application Area and Intended Use The PANHANS 690|100 sliding table saw is used exclusively for cutting materials for which the saw blade used is suitable (e.g. wood, chipboard, veneer, plastic and aluminium). This sliding table saw is not suitable for cutting metal, plastic or scrap wood (which may contain nails, screws etc.).
4.1.3 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment.
Be aware of the risk of crushing between the slide table and the holding block for the saw blade. Be aware of the risk of crushing at the end of the running rail for the slide table between the run- ning rail and the slide table.
4.1.5 Organisational Measures Always keep this operating manual within easy reach and at the place of use of the machine. In addition to the operating manual, observe and instruct on generally applicable legal and other binding regulations for accident prevention and environmental protection. Supplement the operating manual with further instructions, including supervisory and reporting duties, to take account of special operational features (e.g.
Switch off the machine even during short work interruptions! Switch off the control voltage and main switch before leaving the machine. Never leave the machine unat- tended in an unsecured state. 4.2.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow Observe maintenance and inspection activities prescribed in the operating manual! These activities, as well as all other repair work, may only be carried out by qualified personnel!
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• Use a ram plate on the slide table when “trimming”. • Use an aluminium profile rail with a narrow contact edge for cutting narrow and low batten. • For cross-cuts use a cross-cut table with cross-cut fence. • Use a deflector wedge to cut battens to length. •...
Hazardous Areas on the Sliding Table Saw Carry out adjustment work within the danger zones only when the saw blade is stationary! 4.4.1 Danger Zone Saw Blade • The area 120 mm around the saw blade is considered to be a danger area with an in- creased risk of injury.
Avoidance of Kickback Hazards Uncontrolled kick-back of workpieces and parts must be prevented with all available means, as these provide a very high hazard potential. The kickback area starts from the centre of the saw blade towards the rear, where the saw teeth rotate in an upward direction.
4.5.4 Parallelism of the rip fence Regularly check the parallelism of the fence by measuring the front and rear of the machine table. Even a slight deviation of 1 to 2 degrees can press the workpiece against the saw blade in such a way that it jams. Then it can be caught by the rising teeth and trigger a kickback.
Special Characteristics of Guards Made of Polycarbonate (Plexiglas) Polycarbonate guards require special attention if they are to protect against possible flying tool parts (e.g. in case of tool breakage of cutters or saw blades). Polycarbonate guards must therefore be checked regularly for deep scratches, cracks, bulges or cloudiness (visual inspection).
Technical Characteristics • Sliding table saw for trimming, cutting to length, sizing, mitre cutting, etc. • Dimensionally stable and self-supporting machine body • Torsion-resistant and finely planed cast iron table top • Robust and powerful saw unit for precise saw cuts •...
Emission Levels Noise Information: The values given are emission levels and therefore do not necessarily represent safe workstation values at the same time. Although there is a correlation between emission and immission levels, it cannot be reliably de- duced whether additional precautionary measures are necessary or not. Factors that may affect the current immission level at the workstation include the duration of exposure, the nature of the workspace, other noise sources (e.g.
Dimensions Working Areas = Working area = Removal area Figure 7: Working areas Dimensions (Front View) Figure 8: Dimensions (front view) Dimensions (Top View) BA_PH_690-100_EN_10-22.docx...
Sliding table Table length / Cutting length Option 2000 mm / 2000 mm Option 2600 mm / 2600 mm Standard 3200 mm / 3000 mm Option 3800 mm / 3800 mm A = Aperture Cutting width / Aperture width Option 830 mm / 880 mm Standard...
and Connection 7 Installation Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints cannot be accepted. Transport to the Installation Site •...
• Level unevenness of the floor by means of the stand adjusting screws (see next section 7.3). Dispose of the packaging material in an environmentally friendly way! Levelling with a Spirit Level Caution: Ensure that all four feet are firmly on the floor, evenly loaded and the machine is levelled with a spirit level.
Lashing on a Transport Vehicle For transporting the palletised machine on a transport vehicle, a lashing point (Z) is attached to each of the four 4 sides of the machine. A separate lashing strap must be used for each lashing point (Z). All 4 lashing straps must be individually tensioned on the loading area! The responsibility for safe loading is borne by the respective shipper! Figure 13: Lashing points (4 x)
Connecting the Extraction Unit The air velocity must be checked before initial commissioning and after significant changes. The extraction system must be checked daily for obvious defects after initial commissioning and monthly for effectiveness. The machine must be connected to an effective extraction system on-site.
Electrical Connection The electrical connection must be carried out by an authorised electrician! The electrical circuit diagrams are located in the control cabinet. Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! Connection to the mains (3 phases) is made at the terminal strip in the terminal box.
Figure 18: Components & controls - top view Description Description Cross-cut fence Safety catch for saw blade change Fixing point for cross-cut fence (4 x) Remote locking for slide table Control cabinet with main switch and e-stop Cross slide Aluminium profile rail for rip fence Cross slide support bar Rip fence Cross slide clamping lever...
Mounting and Usage 10.1 Slide Table When the sliding table saw is delivered, the slide table is already fitted ready for operation. • Loosen (pull out) the remote locking device (21). • Move the slide table to the desired position. •...
Set the aluminium profile rail for normal cuts: • Push the aluminium profile rail (4) as far as it will go onto the two fixing bolts (3) of the holding block. The cross-section must look as shown in the photo on the left. •...
10.3 Mounting the Cross Slide Figure 23: Cross slide mounting Figure 24: Cross slide clamping • Pull the slide table into the rearmost position and bring the swivel arm (6) into position. • Lift the cross slide (22) with 2 persons and place it on the support (A) for the cross slide. •...
10.4 Swivelling Saw Blade Guard Working position: • Swivel the guard forwards and tighten the clamping screw in a ↻ clockwise direction. Do not use tools! Figure 26: Swivel arm for saw blade guard Swivel away: • Press lever (1) or (2) backwards and swivel the saw blade guard to the left or right. •...
• the correct speed is displayed, • no persons are in a danger zone of the machine. 11.1 Control Elements The following controls are available on the control panel of the 690|100 sliding table saw: Figure 28: Control elements Description...
11.4 Safety Equipment The machine is equipped with the following safety systems: 11.4.1 Saw Blade Guard with Extraction The swivelling guard has a lowerable protective hood with interchangeable insert (for wide and narrow) and a suction port. The guard thus ensures both effective extraction of chips and sawdust and an effective saw blade protection.
Operating the Cross-Cut Fence The proven and easy-to-operate cross-cut fence of the 690|100 sliding table saw is equipped with two flip stops and allows cutting lengths of up to 3200 mm. The cutting length can be set via a scale with magnifying glass and the flip stop can be fixed in the desired position with a clamping lever.
Operating the 4.7" Touch Display The 4.7" touch display visualises the height and tilt of the saw blade as well as the selected speed. 13.1 Start Screen Figure 32: Start screen • To be able to operate the machine, press the “Machine” symbol (see section 13.4). •...
13.3 Language Settings Figure 34: Language settings • After selecting the flag symbol, the screen shown above appears. • To change the language, simply select the desired flag symbol. • The new language is saved automatically (no confirmation required). • Press the “Home” button to return to the main menu). 13.4 Machine Overview After pressing the “Machine”...
13.5.1 Calibrate Height • Important: Set the saw blade tilt to an angle of exactly 0.0° using the positioning keys. • Switch off and secure the main switch on the control cabinet. • Then turn the stationary saw blade by hand so that one saw tooth is exactly at the top in the centre of the axis.
13.5.2 Calibrate Angle • Move the saw blade set to 0° to the uppermost position • Then switch off the main switch and secure or lock it. • Use a 90° stop angle to check that the saw blade is square. •...
13.6 Date and Time (from software version 1.9) From software version 1.9, the touch display also has a date and time function. Show date and time: • Tap on the HOKUBEMA logo → The current time is displayed • Tap on the time displayed →...
Changing the Saw Blade Work at the saw blades must always be carried out with extreme care. There is an increased risk of injury due to the very sharp cutting edges! Protective gloves must be worn when changing saw blades! 15.1 Remove Saw Blade Figure 45: Remote locking on the slide table Figure 46: Safety catch on the slide table...
15.2 Insert Main Saw Blade • Clean flange and saw blade. • Insert the new saw blade and mount the flange (observe the direction of rotation!) • Screw in the clamping screw by hand as far as it will go (left-hand thread!). •...
Figure 50: Tele-Digit cross-cut fence The Tele-Digit is an optional cross-cut fence for PANHANS sliding table saws, which is used instead of the standard cross-cut fence. A separate measuring system is integrated for each of the two flip stops. This allows two separate settings of both flip stops.
16.1.7 Battery Change The indicator is powered by two 1.5 V size C batteries. Fire, explosion and burn hazard! Never recharge batteries or expose them to temperatures above 85° C. Please dispose of the used batteries properly. • Move the pull-out (3) all the way to the right against the end stop screw (10) and clamp it with lever (6). •...
16.1.8.2 Set Reference Dimension for Pull-Out • Move flip stop (4) for pull-out (2) to position X • Measure the distance between the saw blade and the flip stop (4) to the nearest 0.1 mm. Enter measured dimension: • Select the “pull-out” with button A (see Figure 53): The symbol (S) for the active pull-out (2) appears in the top line of the display.
16.2 Rip Fence left to the Saw Blade For cutting long, narrow parts such as cupboard doors, the machine can be equipped with a “rip fence to the left of the saw blade”. Structure and operation: • Move the cross-cut fence to the desired length (max.
16.4 Cross-Cut & Mitre Fence Super Gehrfix I The combined mitre and cross-cut fence Super Gehrfix I is suitable for angle cuts from 45° to 135°. Whole de- grees and intermediate degrees are available for the angles 67.5/78.75/101.25/112.5°. Automatic length com- pensation takes place via a stainless steel grid curve.
16.4.2 Super Gehrfix I Operation Saw blade thickness = 3.2 mm Hebel unterhalb Lever below (Ansicht verdeckt) (hidden view) 45° 135° (4 x) (4 x) Figure 60: Super Gehrfix I overview 16.4.3 Attach Cross-Cut Fence The crosscut fence is mechanically connected to the Super Gehrfix I via the locating pin (2), which is located in the slotted hole for the length compensation.
16.4.6 Setting Degrees & Intermediate Degrees For mitre cuts, the cross-cut fence (L) must always rest on the support rail (5) . • Loosen the clamping lever (1). • Then turn the cross-cut fence (L) and approach the desired angular dimension on the grid scale via the slotted hole for length compensation →...
16.5.2 Components & Overview Saw blade thickness = 3.2 mm Lever below (hidden view) 45° 135° (4 x) Stop bolt below (hidden view) Figure 63: Super Gehrfix I overview 16.5.3 Calibrate Super Gehrfix II To calibrate the Super Gehrfix II, it must first be positioned at 90° using the stop bolt (7) as shown in the illus- tration above.
• Switch the unit off and on again so that the changes are applied! Display Designation / Value Range Basic Setting PANHANS Setting Resolution (mm, In = Inch) AufL FrEI 1, 0.1, 0.05, In 0.01, In 0.001, FrEI, 1/16in, 1/32in, 1/64in Multiplicator (only with resolution “FrEI”)
16.6 Auxiliary Mitre Fence for Super Gehrfix The auxiliary mitre fence is an additional fence to the existing cross-cut fence. The unit can be combined with the cross-cut and mitre fences “Super Gehrfix I” ( 16.4) and “Super Gehrfix II” ( 16.5). It allows easy adjustment of the length when producing acute and obtuse angles.
16.8 Digit PAB - Absolute Measuring System for the Rip Fence The Digit-PAB is a cordless, battery-operated absolute measuring system for the manually adjustable rip fence. The current position value is visualised via an easy-to- read digital display, which is housed in a swivelling housing on the rip fence.
16.9 Power Feeder 76 The circular saw power feeder 76 (Art. No. 2078) is the ideal addition to your sliding table saw. It ensures additional safety and ergonomic working when cutting battens, planks, window scantlings and other work- pieces made of solid wood. It is simply pushed onto the rip fence holding block (1) via the guide rail instead of the standard rip fence rail and fixed via the clamping lever.
Installing: • Clean all parts thoroughly. • Insert the saw blades into the bolts on the flanges, observing the direction of rotation (D), see Figure 71. • Screw in and tighten the screws (4 per flange). • Screw the flanges together until the saw blades touch; for the (approx. 5) last turns pull the knurled screw forward.
16.11 Manual Scoring Unit 1750 Work at the saw blades must always be carried out with extreme care. There is an increased risk of injury due to the very sharp cutting edges! Protective gloves must be worn when changing saw blades! •...
16.11.1 Adjusting the manual scoring saw On machines with manual scoring unit 1750 (option), the scoring saw is adjusted using the setting wheels shown in the figure. These are located on the front of the machine. • Height adjustment: Adjust the desired height using the setting wheel (1) •...
16.13 Laser Cut-Position Indicator As an additional positioning aid for the workpiece, the sliding table saw can be equipped with a laser cut- position indicator (Art. No. 4322). This is particularly useful for visually indicating the kerf on tear-off or trim cuts, e.g. for board material with a forest edge.
16.16 Swivel-Away Device for the Cross Slide For some operations it may be necessary to remove the cross slide. For this purpose, the optional swivel-away device available under Art. No. 4770 is a useful aid. 16.16.1 Attaching the swivel arm to the cross slide •...
Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone number: 0049 7571 / 755 – 0). Before you call us, please follow these steps: •...
17.1 Fault Messages on the Touchscreen Message: E-Stop pressed! • An emergency stop switch was actuated. Cause: • Check the two emergency stop switches. Remedy: Figure 81: Error message 1 Message: Motor protection! • Motor protection switch F1 or F2 has tripped. •...
17.2 Retightening / Changing the V-belt Before starting work, the main switch must be switched off and secured with a padlock against being switched on again unexpectedly. Procedure: • First flip the lever (H) to release the tension of the V-belt. •...
Maintenance and Inspection Before any maintenance and inspection work is carried out, chapter 4 Safety must be read carefully and observed! Operational malfunctions caused by insufficient or improper maintenance can result in very high repair costs and long machine downtimes. Regular maintenance is therefore essential. Due to the different operating conditions, it is not possible to determine in advance how often a wear check, inspection or maintenance is required.
Options and Accessories 19.1 Sawing Units Article Description Art. No. THREE-PHASE MOTOR More powerful main saw motor, instead of the standard 5.5 kW motor. 4319 WITH 7.5 KW (10 HP) SCORING UNIT 1750 With manual height and lateral adjustment via externally mounted 4078 0.55 KW (0.75 HP) handwheels with "APA"...
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Article Description Art. No. DOUBLE-SIDED For angle cuts 0° - 90° on the double slide table, length and angle MITRE FENCE DSG A measurement adjustable via scale; for cutting lengths up to 1375 mm, with length compensation for preferred angles 5°, 10°, 15°, 22.5°, 30°, 4379 45°, 60°, 67.5°, incl.
19.4 Slide Table and additional Supports Article Description Art. No. REMOTE LOCKING OF For blocking the top slide table at a grid spacing of 70 mm. 4483.1 THE SLIDE TABLE CUTTING LENGTH OF Instead of the 3200 mm standard cutting length. 4584 SLIDE TABLE 2000 MM CUTTING LENGTH OF...
19.6 Special Accessories Article Description Art. No. LASER INDICATOR Laser indicator for the cutting kerf, mounted on the guard. 4322 MACHINE SOCKET For connecting external additional components (e.g. power feeder). 4211 TOOL DRAWER Integrated in the table extension. 4771 SPRAYING SYSTEM Minimum quantity lubrication for aluminium and plastics machining.
Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way.
DE 72488 Sigmaringen (Germany) Fax: +49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine SLIDING TABLE SAW 690|100 Machine-No.: ......Year of manufacture: ..... in the version provided complies with the following directives: - Machinery Directive 2006/42/EG...