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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Bandsaw Machines
PANHANS BSB 400 / 500 / 600 / 700 / 800 / 900
Bandsaw Machine Series BSB 400 - 900
Machine Type:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@hokubema-panhans.de
| Web:
https://hokubema-panhans.de
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Table of Contents
Troubleshooting
Related Manuals for PANHANS BSB 500
Summarization of Contents
1 Introduction
1.1 Legal Notice
Legal information and copyright statement regarding the manual's content.
1.2 Illustrations
Explains the purpose of figures and graphics used for illustration.
2 Symbols
2.1 General Symbols
Defines general symbols used throughout the operating manual.
2.2 Symbols in Safety Instructions
Explains symbols used to convey safety warnings and critical instructions.
3 General Information
3.1 Machine Structure and Design
Describes the main components and design features of the bandsaw.
3.2 Target Group and Experience
Identifies the intended users and required prior knowledge for operation.
3.3 Operator Requirements
Outlines qualifications, responsibilities, and age requirements for operators.
3 General Information (Continued)
3.4 Accident Prevention
Rules and procedures to prevent accidents during machine operation.
3.5 General Safety Regulations
Essential safety rules for handling and operating the bandsaw.
3.6 Machine Description
Overview of the bandsaw's functionality, operation, and key features.
3 General Information (Continued)
3.7 Series Overview
Information about the different models in the BSB 400-900 series.
3.8 Standard Equipment
Lists the standard features and components included with the machine.
3.9 Available Accessories
Information on optional accessories and spare parts available.
4 Safety Instructions
4.1 Basic Safety Instructions
Fundamental safety guidelines for using the bandsaw.
4.1.1 Intended Use and Limitations
Defines the correct application and prohibited uses of the bandsaw.
4.1.2 Machine Modification Prohibition
Prohibits unauthorized modifications and explains consequences for safety.
4.1.3 Emergency Stop Connection
Details for connecting to a central emergency stop system.
4 Safety Instructions (Continued)
4.1.4 Residual Risks
Identifies potential dangers even when safety regulations are followed.
4 Safety Instructions (Continued)
4.1.5 Environmental Protection Regulations
Regulations for waste avoidance, recycling, and disposal of materials.
4.1.6 Organisational Measures
Management and organizational aspects for safe operation.
4 Safety Instructions (Continued)
4.1.7 Personnel Qualification
Requirements for personnel operating and maintaining the machine.
4.2 Specific Operation Safety
Safety instructions for different phases of machine operation.
4.2.1 Before Starting Work
Checks and preparations required before commencing work.
4 Safety Instructions (Continued)
4.2.2 Normal Operation Safety
Safety guidelines during regular machine use.
4.2.3 Maintenance & Troubleshooting Safety
Safety measures for maintenance, repair, and troubleshooting tasks.
4 Safety Instructions (Continued)
4.2.4 Safe Working Practices
Best practices and techniques for safe operation.
4.2.5 Safety Equipment
Description of the machine's built-in safety features.
4.2.6 Noise Considerations
Measures to mitigate noise exposure during operation.
4.3 Danger Zones on the Bandsaw
4.3.1 Bandsaw Blade Danger Zone
Defines the immediate hazardous area around the saw blade.
4.3.2 Danger Zone Around the Machine
Identifies hazardous areas surrounding the bandsaw.
5 Machine Data
5.1 Series and Expandability
Information on machine series and potential for future expansion.
5 Machine Data (Continued)
5.2 Technical Specifications
Detailed technical data for different bandsaw models.
5.3 Dimensions and Space Requirements
Physical dimensions and required installation space.
5 Machine Data (Continued)
5.4 Emission Levels
Data on noise and dust emissions according to EN ISO 3746:2010.
6 Installation and Connection
6.1 Delivery Condition Check
Steps to verify the machine's completeness and check for transport damage.
6.2 Transport to Installation Site
Procedures for safely moving the machine to its working location.
6.3 Pre-Assembly
Steps for initial assembly of specific models (BSB 800/900).
6 Installation and Connection (Continued)
6.4 Installing the Machine
Instructions for properly setting up the machine on its base.
6.5 Temporary Storage
Guidelines for storing the machine before operation.
6.6 Lashing on Transport Vehicle
Methods for securing the machine during transport.
6 Installation and Connection (Continued)
6.6.1 Lashing Models BSB 400-600
Specific lashing instructions for smaller models.
6.6.2 Lashing Models BSB 700-900
Specific lashing instructions for larger models.
6 Installation and Connection (Continued)
6.7 Connecting the Extraction Unit
How to connect an external dust extraction system.
6 Installation and Connection (Continued)
6.8 Electrical Connections
Instructions for safe electrical hookup by a qualified electrician.
7 Components and Controls
Component Identification
Identifies and describes the main parts and controls of the bandsaw.
8 Commissioning
Pre-Operation Safety Checks
Essential safety checks and preparations before starting the machine.
8.1 Switching Machine ON and OFF
Procedures for safely starting and stopping the bandsaw.
8.1.1 2.2 kW Models Operation
Specific ON/OFF instructions for 2.2 kW models.
8 Commissioning (Continued)
8.1.2 3.0-7.5 kW Models Operation
ON/OFF instructions for 3.0-7.5 kW models, including options.
8.1.3 Electric Brake Models Operation
Starting procedures for machines equipped with electric brakes.
8 Commissioning (Continued)
8.1.4 Variable Speed Control Operation
Operating the variable sawblade speed control option.
8.2 Frequent Switching Warning
Warning against frequent ON/OFF cycles and potential damage.
9 Settings and Operation
9.1 Basic Factory Settings
Information on factory-set adjustments and warnings against manipulation.
9.2 Door Interlock System
How the safety switches on the doors function to prevent opening.
9 Settings and Operation (Continued)
9.3 Bandsaw Blade Installation
Step-by-step guide for fitting and tensioning the bandsaw blade.
9 Settings and Operation (Continued)
9.4 Adjusting Upper Bandsaw Wheel
Instructions for adjusting the upper bandsaw wheel alignment.
9.5 Adjusting Upper Saw Blade Guide
How to set the height of the upper saw blade guide.
9.6 Swivel Table Adjustment
How to adjust the table's tilt angle.
9.7 APA 2 Saw Blade Guides
9.7.1 Structure and Components
Details of the APA 2 saw blade guide system and its parts.
9.7.2 Adjusting Saw Blade Guides
Procedures for correctly adjusting the saw blade guides.
9.7 APA 2 Saw Blade Guides (Continued)
9.7.3 Basic Roller Settings
Overview of correct back and side roller alignment for guides.
9.7.4 Conversion to Left Version
Instructions for converting the guides for left-handed operation.
10 Using the Rip Fence
Fence Operation and Conversion
How to use and adjust the rip fence for different workpieces.
10.1 Convert Fence to Right Side
Steps to reposition the fence to the right of the saw blade.
12 General Instructions for Use
12.1 Bandsaw Blades Handling
Guidelines for selecting, handling, and maintaining bandsaw blades.
12.2 Safe Machine Operation
Core instructions for safe and effective machine usage and safety precautions.
12 General Instructions for Use (Continued)
Workpiece Handling & Cutting Techniques
Methods for handling various workpiece shapes and types of cuts.
12 General Instructions for Use (Continued)
Operator Guidance and General Notes
Operator training, use of push devices, and general operational best practices.
12.3 Completion of Work Procedures
Procedures for safely ending machine operation and securing the bandsaw.
13 Optional Components
13.1 Variable Speed Control
Details on the variable speed adjustment option.
13.2 Table Measurement Scale
How to use the optional table scale for precise measurements.
13.3 Table Swivel Device
Operation of the optional device for adjusting table inclination.
13 Optional Components (Continued)
13.4 Mitre Fence "Top"
Using the mitre fence for angle cuts.
13.5 Table Extension
Benefits and use of the optional table extension.
13.6 Kreisfix for Circular Cuts
Using the Kreisfix for precise circular cuts.
13.7 Machine Moving Trolley
How to use the optional trolley for machine mobility.
13 Optional Components (Continued)
13.8 Laser Cut Position Indicator
Using the laser for precise cutting alignment.
13.8.1 Special Features of Use
Specific operational notes for the laser indicator.
14 Troubleshooting
Common Malfunctions and Solutions
Guides users through diagnosing and fixing common machine issues.
15 Maintenance and Inspection
General Maintenance Tasks
Routine checks and cleaning procedures for machine upkeep.
15.1 Replace Ball Bearings
Steps for replacing noisy or worn ball bearings.
15 Maintenance and Inspection (Continued)
15.2 Machine Lubrication
Information on the machine's lubrication requirements.
15.3 APA Saw Blade Guides Maintenance
Maintenance and lubrication for the APA saw blade guides.
15.4 Bandsaw Roll Coating
Care and replacement of the bandsaw wheel contact surfaces.
15.5 Bandsaw Blade Replacement
When and how to replace a bandsaw blade.
15 Maintenance and Inspection (Continued)
15.6 Retension V-belts
Procedure for adjusting V-belt tension.
15.7 Replace V-belts
Steps for replacing worn or damaged V-belts.
15 Maintenance and Inspection (Continued)
15.8 Readjust Main Motor Brake (2.2-3.0 kW)
How to readjust the motor brake for specific models.
15.9 Readjust Main Motor Brake (4.0-7.5 kW)
Information on readjusting motor brakes for higher power models.
15.10 Electric Motor Brake Models
Notes on motor brakes for electric brake equipped machines.
16 Disassembly and Scrapping
Proper Dismantling & Disposal
Guidelines for safe and environmentally friendly machine disposal.
17 Options and Accessories
17.1 BSB 400 Bandsaw Blades
List of bandsaw blades for the BSB 400 model.
17.2 BSB 400 Options & Accessories
Available options and accessories for the BSB 400.
17 Options and Accessories (Continued)
17.3 BSB 500 Bandsaw Blades
List of bandsaw blades for the BSB 500 model.
17.4 BSB 500 Options & Accessories
Available options and accessories for the BSB 500.
17 Options and Accessories (Continued)
17.5 BSB 600 Bandsaw Blades
List of bandsaw blades for the BSB 600 model.
17.6 BSB 600 Options & Accessories
Available options and accessories for the BSB 600.
17 Options and Accessories (Continued)
17.7 BSB 700 Bandsaw Blades
List of bandsaw blades for the BSB 700 model.
17.8 BSB 700 Options & Accessories
Available options and accessories for the BSB 700.
17 Options and Accessories (Continued)
17.9 BSB 800 Bandsaw Blades
List of bandsaw blades for the BSB 800 model.
17.10 BSB 800 Options & Accessories
Available options and accessories for the BSB 800.
17 Options and Accessories (Continued)
17.11 BSB 900 Bandsaw Blades
List of bandsaw blades for the BSB 900 model.
17.12 BSB 900 Options & Accessories
Available options and accessories for the BSB 900.
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