Enerpac SGH64 Instruction Sheet

Enerpac SGH64 Instruction Sheet

Hydraulic sync grip pullers and accessories

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POWERFUL SOLUTIONS. GLOBAL FORCE.
L4180
Rev. D

Table of Contents:

Section
2.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTERNATIONAL STANDARDS . . . . . . . . . . . . . . 2
4.0 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . 2
5.0 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . 3
6.0 SETUP AND ASSEMBLY . . . . . . . . . . . . . . . . . . . 7
7.0 INSTALLATION AND OPERATION . . . . . . . . . . . . 7
9.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 10
10.0 CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11.0 PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.0 IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is
found, notify carrier at once. The carrier is responsible for
all repair and replacement costs resulting from damage in
shipment.

2.0 SAFETY

2.1 Introduction
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the
product and/or damage to other property. Enerpac cannot be
responsible for any damage or injury from unsafe use, lack of
maintenance or incorrect operation. Do not remove warning
labels, tags, or decals. In the event any questions or concerns
arise, contact Enerpac or your local Enerpac distributor for
clarifi cation.
If you have never been trained on high-pressure hydraulic
safety, consult your distributor or service center for information
about an Enerpac Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specifi c
hazards. Failure to comply with these warnings could result
in death or serious personal injury, as well as damage to the
equipment or other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol
to avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain
Signal Words that call attention to safety messages or property
damage messages and designate a degree or level of hazard
seriousness. The Signal Words used in this manual are
WARNING, CAUTION and NOTICE.
08/17
EN
Hydraulic Sync Grip Pullers
Page
WARNING
CAUTION
NOTICE
2.2 Safety Precautions - Hydraulic
Failure to observe and comply with the following
precautions could result in death or serious personal injury.
Property damage could also occur.
• Read and completely understand the safety precautions
and instructions in this manual before operating the puller or
preparing it for use.
• Wear appropriate personal protective equipment (PPE) such
as safety glasses and face shield. The operator must take
precautions against injury due to fl ying debris caused by
possible failure of the tool or workpiece.
• During operation, keep hands and fi ngers away from the
work area to avoid personal injury.
• DO NOT use the puller in circumstances where a sudden
release of hydraulic pressure could result in loss of balance,
causing damage or injury.
• Never overload the puller or accessories. Never exceed
puller maximum capacities or maximum allowable hydraulic
working pressures. Refer to Sections 10.1 and 10.2 of this
manual for detailed puller capacity information. Also observe
and follow all operating precautions and pressure limits
communicated in Section 7 of this manual.
1
Instruction Sheet
SGH-Series
and Accessories
Indicates a hazardous situation that, if not
avoided, could result in death or serious
personal injury.
Indicates a hazardous situation that, if not
avoided, could result in minor or moderate
personal injury.
Indicates information considered important,
but not hazard related (e.g. messages relating
to property damage). Please note that the
Safety Alert Symbol will not be used with this
signal word.
Sync Grip Pullers
WARNING

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Summarization of Contents

Safety Precautions
General Safety Introduction
Overview of safety symbols and general safety advice.
Hydraulic Sync Grip Puller Safety
Critical safety warnings for operating hydraulic sync grip pullers.
Additional Hydraulic Safety Measures
Further safety precautions for hydraulic systems to prevent injury.
Product Description and Sets
Sync Grip Hydraulic Puller Overview
Description of the SGH-Series Sync Grip Hydraulic Puller.
Puller Set Configurations
Details on GPS and MPS series puller sets and their components.
Hydraulic System Requirements
Hydraulic Component Requirements
Minimum pressure ratings for all hydraulic components used with the puller.
Hydraulic Cylinder Details
Information on hydraulic cylinder compatibility and usage.
Hydraulic Operation
Cylinder Operation and Maintenance
Procedures for checking oil, advancing/retracting cylinder, and air removal.
Setup and Assembly
Handling and Configuration
Guidelines for handling pullers and their different assembly configurations.
Sync Grip Puller Setup
Specifics on jaw arrangement and setup for Sync Grip Pullers.
Installation and Operation Procedures
Point Protector Use
Instructions for using the adjusting rod point protector.
General Puller Operation
Key instructions for safe and effective puller operation.
Specific Puller Installation & Operation
Installation and operation for Sync Grip, Cross Bearing, and Cup Pullers.
Accessory Operation
Guidance on using the bearing separator attachment.
Inspection, Maintenance, and Storage
Routine Procedures
Procedures for inspection, maintenance, and proper storage of the puller.
Troubleshooting
Problem Diagnosis and Solutions
A guide to identifying and resolving common puller operational issues.
Capacities and Specifications
Rated Capacities
Tables detailing maximum rated capacities for pullers and accessories.
Product Data and Dimensions
Grip Puller Dimensions and Weight
Specifications for grip puller reach, spread, and weight.
Component Dimensions
Dimensions for adjusting rods, jaws, cup puller, and separator attachments.

Table of Contents