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Manuals
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Enerpac Manuals
Industrial Equipment
JS125
Instruction and maintenance manual
Enerpac JS125 Instruction And Maintenance Manual
Push-up systems
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Contents
Table of Contents
Bookmarks
Table of Contents
Contents
Table of Contents
1 Introduction
Manufacturer Address
Declaration
Referenced Documents
Identification
Liability
Intended Use
Modifications
Personnel and Responsibilities
The Owner of the System
The User of the System
The Site Supervisor
The System Director
The Operators
Hand Signals
Lifetime
Warning Symbols Used Within this Document
2 General Safety Aspects
Mandatory Protective Gear
General Safety Regulations
Symbols Applied to the System
Welding Work
Working on the Electrical System
Working on the Hydraulic System
Fire
Working with Hazardous Substances
Assembly and Disassembly
Transport, Loading and Unloading of the System
Dealing with Hoses
3 System Overview
General
The Unit
The Barrel
The Top Barrel
The Mini-Jacks
The Insertion System
The Electro Cabinet
The Hydraulic Power Unit (Hpu)
The Laptop and the Smartbox
The Trolley (Optional)
The Lifting Principle of the System
System Specifications
Main Specifications
Functional Specifications
Dimensions
Service Conditions
4 Plan an Operation
Properties of the Operation
Ground Bearing Pressure and Foundation
Calculate the Ground Bearing Pressure Without Foundation
Calculate the Ground Bearing Pressure with Foundation
Calculate the Ground Bearing Pressure with Trolleys and Tracks
Requirements for Foundation Material
5 How to Install the System
How to Hoist the Parts of the System
Unit
Barrel
Top Barrel
Insertion System
The Trolley and the Skid Tracks
How to Assemble the System
Electrically
Mechanically
Alignment Requirements
Mount the Load
The Trolleys
6 How to Control the System
The Emergency Buttons
System
Trolleys (Optional)
The Control Panel on the Electro Cabinet (Js125 and Js250)
The Control Panel on the Electro Cabinet/Remote Control (JS500)
The Human Machine Interface (Hmi) on the Laptop
The Main Window
The Functions on the Menu Bar
Logging
The Trolleys
The Js125
The Js250
The Remote Control Console
7 Execute an Operation
Risks and Warnings
Warning Symbols
Lift the Load
Initiating
Manual Operation
Automatic Operation
Move the Load Horizontally with the Trolley
Calibration
8 Solve Problems
Main Problem Localization Procedure
List of Problems and Solutions
Main Problems
Error Reports of the Units
9 Storage
System
Smartbox and Laptop
10 Maintenance
Rules to be Observed for Maintenance
Responsibilities
General Inspections
Bolts
Visual Check of All Welding
Check for Irregularities
Check for Corrosion
Inspect the Readability of the Warning Signs
Mechanics
Hydraulics
Electrics
Trolley Js125
Tension and Grease the Chain
Maintain the Travelling Distance Sensor
Trolley Js250
11 Quality
12 Recycling
13 Index
Appendices
Checklist for Planning
Checklist for Installing the System
Logging Maintenance
Recording a Lifting Operation
Hydraulic Fluid Safety Information
Torque Settings
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Document Number:
ED.03783.00.001.ENG rev 4
Status:
Final
Original instructions
(Untranslated)
Instruction- and Maintenance Manua
JS125 (125 ton)
JS250 (250 ton)
JS500 (500 ton)
Push-Up Systems
www.enerpac.com
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This manual is also suitable for:
Js250
Js500
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