Enerpac SGH24 Instruction Sheet

Enerpac SGH24 Instruction Sheet

Hydraulic sync grip pullers and accessories

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POWERFUL SOLUTIONS. GLOBAL FORCE.
L4180
Rev. D

Table of Contents:

Section
2.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTERNATIONAL STANDARDS . . . . . . . . . . . . . . 2
4.0 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . 2
5.0 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . 3
6.0 SETUP AND ASSEMBLY . . . . . . . . . . . . . . . . . . . 7
7.0 INSTALLATION AND OPERATION . . . . . . . . . . . . 7
9.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 10
10.0 CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11.0 PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.0 IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is
found, notify carrier at once. The carrier is responsible for
all repair and replacement costs resulting from damage in
shipment.

2.0 SAFETY

2.1 Introduction
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the
product and/or damage to other property. Enerpac cannot be
responsible for any damage or injury from unsafe use, lack of
maintenance or incorrect operation. Do not remove warning
labels, tags, or decals. In the event any questions or concerns
arise, contact Enerpac or your local Enerpac distributor for
clarifi cation.
If you have never been trained on high-pressure hydraulic
safety, consult your distributor or service center for information
about an Enerpac Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specifi c
hazards. Failure to comply with these warnings could result
in death or serious personal injury, as well as damage to the
equipment or other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol
to avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain
Signal Words that call attention to safety messages or property
damage messages and designate a degree or level of hazard
seriousness. The Signal Words used in this manual are
WARNING, CAUTION and NOTICE.
08/17
EN
Hydraulic Sync Grip Pullers
Page
WARNING
CAUTION
NOTICE
2.2 Safety Precautions - Hydraulic
Failure to observe and comply with the following
precautions could result in death or serious personal injury.
Property damage could also occur.
• Read and completely understand the safety precautions
and instructions in this manual before operating the puller or
preparing it for use.
• Wear appropriate personal protective equipment (PPE) such
as safety glasses and face shield. The operator must take
precautions against injury due to fl ying debris caused by
possible failure of the tool or workpiece.
• During operation, keep hands and fi ngers away from the
work area to avoid personal injury.
• DO NOT use the puller in circumstances where a sudden
release of hydraulic pressure could result in loss of balance,
causing damage or injury.
• Never overload the puller or accessories. Never exceed
puller maximum capacities or maximum allowable hydraulic
working pressures. Refer to Sections 10.1 and 10.2 of this
manual for detailed puller capacity information. Also observe
and follow all operating precautions and pressure limits
communicated in Section 7 of this manual.
1
Instruction Sheet
SGH-Series
and Accessories
Indicates a hazardous situation that, if not
avoided, could result in death or serious
personal injury.
Indicates a hazardous situation that, if not
avoided, could result in minor or moderate
personal injury.
Indicates information considered important,
but not hazard related (e.g. messages relating
to property damage). Please note that the
Safety Alert Symbol will not be used with this
signal word.
Sync Grip Pullers
WARNING

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Summarization of Contents

Important Receiving Instructions
Shipping Damage Inspection
Visually inspect all components for shipping damage. Notify carrier if damage is found.
Safety Precautions and Guidelines
Safety Introduction and Symbols
Read instructions carefully, understand signal words and safety alert symbols.
Sync Grip Puller Specific Safety Warnings
Critical warnings for operating Sync Grip Hydraulic Pullers to prevent injury.
Additional Hydraulic Safety Precautions
Hydraulic System Safety Warnings
Warnings for hydraulic system operation, including pressure limits and component safety.
Product Description and Overview
Sync Grip Hydraulic Puller (SGH-Series)
Overview of SGH-Series pullers and their synchronized closing system.
Hydraulic System Requirements
Hydraulic Component Requirements
All hydraulic components must be rated for at least 10,150 psi working pressure.
Hydraulic Cylinder Usage Information
Table detailing hydraulic cylinder compatibility with Master Puller Set components.
Hydraulic Cylinder Safety Warning
Warning about using only specified Enerpac cylinders to prevent failure.
Setup and Assembly - Sync Grip Puller
Sync Grip Puller Configurations
Describes the three possible configurations for the Sync Grip Puller.
Jaw Arrangement for Sync Grip Puller
Details standard and optional extended reach jaws for Sync Grip Pullers.
Installation and Operation - General
Point Protector Usage
Instructions on using the point protector for the adjusting rod.
General Puller Use Instructions
Guidelines for proper puller operation and thread engagement monitoring.
Sync Grip Puller - Installation and Operation
Sync Grip Puller Pressure Limits
Specific pressure limits for SGH14, SGH24, SGH36, and SGH64 models.
Cross Bearing Puller - Installation and Operation
Cross Bearing Puller Pressure Warning
Warning regarding maximum working pressure for cross bearing puller models.
Bearing Separator Attachment Use
Guidance on using the bearing separator attachment with a cross bearing puller.
Bearing Cup Puller - Installation and Operation
Bearing Cup Puller Pressure Warning
Warning regarding maximum working pressure for bearing cup puller models.
Inspection, Maintenance & Storage
Maintenance and Storage Guidelines
Periodic inspection, maintenance, and proper storage for pullers and hydraulic components.
Troubleshooting Guide
Puller Mechanical Troubleshooting
Common mechanical issues, possible causes, and solutions for pullers.
Hydraulic System Troubleshooting
Common hydraulic system problems, causes, and solutions.
Maximum Rated Capacity Information
Grip Puller Capacities
Table of maximum rated capacities for grip puller models and hydraulic cylinders.
Puller Accessories Capacities
Rated capacities for puller accessories like bearing separators and cup pullers.
Capacity and Pressure Warnings
Warnings about exceeding maximum capacities and pressure limits.
Product Data - Grip Puller Dimensions
Grip Puller Reach, Spread, and Weight
Specifications and dimensions for grip puller reach, spread, and weight.
Product Data - Adjusting Rod and Point Protector
Adjusting Rod Specifications
Specifications and dimensions for adjusting rods and point protectors.
Grip Puller Jaws Specifications
Specifications and dimensions for standard and extended reach grip puller jaws.
Product Data - Bearing Cup Puller Attachment
Bearing Cup Puller Attachment Specs
Specifications and dimensions for bearing cup puller attachments.
Product Data - Bearing Separator Attachment
Bearing Separator Attachment Specs
Specifications and dimensions for bearing separator attachments.

Table of Contents