Enerpac EQUALIZER FA1TMSTD Operation And Maintenance Manual
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Enerpac EQUALIZER FA1TMSTD Operation And Maintenance Manual

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Operation and Maintenance Manual
Enerpac FA1TMSTD (ATM2), FA4TMSTD (ATM4), FA9TESTD (ATM9)
Flange Alignment Tools
Document Number: L4769
Document Revision: C
Document Revision Date: 22-FEB-2024
Document Language: ENGLISH EN
To reduce the risk of injury, users must read and understand this document before use.

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Summary of Contents for Enerpac EQUALIZER FA1TMSTD

  • Page 1 Operation and Maintenance Manual Enerpac FA1TMSTD (ATM2), FA4TMSTD (ATM4), FA9TESTD (ATM9) Flange Alignment Tools Document Number: L4769 Document Revision: C Document Revision Date: 22-FEB-2024 Document Language: ENGLISH EN To reduce the risk of injury, users must read and understand this document before use.
  • Page 3 Enerpac for quality tools, services and solutions. For additional information, visit www.enerpac.com. WARRANTY Refer to the Enerpac Global Warranty document for terms and conditions of the product warranty. Such warranty information can be found at www.enerpac.com. NAMEPLATE FA1TMSTD (ATM2)
  • Page 4 • For alle andre språk henviser vi til www.enerpac.com. • Inne wersje językowe można znaleźć na stronie www.enerpac.com. • Para outros idiomas consulte www.enerpac.com. • Информацию на других языках вы найдете на сайте www.enerpac.com. • För andra språk, besök www.enerpac.com. • 如需其他语言， 请前往 www.enerpac.com.

  • Page 5: Table Of Contents

    Contents 1. SAFETY ................................4 1.1 SAFETY PRECAUTIONS ........................4 2. COMPLIANCE STATEMENT(S) ........................6 2.1 CONFORMANCE TO NATIONAL AND INTERNATIONAL STANDARDS .......... 6 3. FEATURES & COMPONENTS ........................6 3.1 FA1TMSTD (ATM2) FEATURE DIAGRAM .................... 6 3.2 FA4TMSTD (ATM4) FEATURE DIAGRAM .................... 7 3.3 FA9TESTD (ATM9) FEATURE DIAGRAM .....................

  • Page 6: Safety

    1. Safety 1.1 Safety Precautions Read all instructions carefully. Follow all recommended safety precautions to avoid personal injury as well WARNING as damage to the product and / or damage to other property. Equalizer cannot be responsible for any Failure to observe and comply with the following damage or injury from unsafe use, lack of maintenance, precautions could result in death or serious personal or incorrect operation.
  • Page 7 • Do not handle pressurized hoses or couplings; • Do not lift hydraulic equipment by the hoses escaping oil under pressure can penetrate the or couplers. Use only the designated carrying skin, causing serious injury. Seek medical attention handles. immediately if oil penetration is suspected. •...

  • Page 8: Compliance Statement(S)

    2. Compliance Statement(s) 2.1 Conformance to National and International Standards Equalizer declares that the product(s) have been tested •FA1TMSTD (ATM2) •FA4TMSTD (ATM4) and conforms to applicable standards and the product(s) •FA9TESTD (ATM9) are compatible to all EU and UK Requirements. These tools conform with Copies of the EU Declaration as well as the UK Self- the requirements for...

  • Page 9: Fa4Tmstd (Atm4) Feature Diagram

    3.2 FA4TMSTD (ATM4) Feature Diagram Body Sliding Arm Leg Screw Extension Leg Screw Buckle Screw Bolt Ratchet Strap Ratchet 3.3 FA9TESTD (ATM9) Feature Diagram Body Sliding Arm Leg Screw Extension Leg Screw Buckle Cylinder Ratchet Strap Ratchet L4769_c...

  • Page 10: Tool Capabilities

    3.4 Tool Capabilities 3.6 FA4TMSTD (ATM4) TOOL FUNCTION MECHANICAL TOOL OPERATION 3.4.1 FA1TMSTD (ATM2) Aligning Force The FA4TMSTD (ATM4) Alignment tool uses mechanical Maximum aligning force of tool = 1 T [10 kN] torque to advance the screw bolt and align the flanges. The torque is applied using the supplied Torque Wrench, 3.4.2 FA4TMSTD (ATM4) Aligning Force enabling accurate control of the force applied.

  • Page 11: Kit Contents

    3.7 Kit Contents 3.7.1 FA1TMSTD (ATM2) STANDARD KIT 1 x FA1TMSTD (ATM2) Tool 1 x Mini Ratchet Strap 1 x Instruction Manual Case Dimensions: 180.0mm x 330.0mm x 220.0mm [7.1” x 13.0” x 8.7”] Tool only Weight: 2.1 kg [4.63 lb] Gross Kit Weight: 2.3 kg [5.07 lb] 3.7.2 FA4TMSTD (ATM4) STANDARD KIT...

  • Page 12: Technical Product Data

    4. Technical Product Data 4.1 FA1TMSTD (ATM2) Dimensions MINIMUM EXTENSION 5.94" [151 mm] 1.46" [37 mm] 1.50" [38 mm] 1.99" 2.13" [50 mm] [54 mm] MAXIMUM EXTENSION 1.46" 0.43" [37 mm] [11 mm] 3.23" [82 mm] 1.38" 1.99" 3.58" 0.83" 2.83"...

  • Page 13: Fa4Tmstd (Atm4) Dimensions

    4.2 FA4TMSTD (ATM4) Dimensions MINIMUM EXTENSION 14.45" [367 mm] 11.49" [292 mm] 1.77" [45 mm] 3.94" [100 mm] MAXIMUM EXTENSION 18.89" [480 mm] 14.06" [357 mm] 2.12" [54 mm] 6.22" [158 mm] L4769_c...

  • Page 14: Fa9Testd (Atm9) Dimensions

    4.3 FA9TESTD (ATM9) Dimensions MINIMUM EXTENSION 105 mm [4.13"] 24 mm [0.94"] 521 mm [20.51"] MAXIMUM EXTENSION 240 mm [9.44"] 82 mm [3.22"] 656 mm [25.82"] L4769_c...

  • Page 15: Range Of Application

    5. Range of Application CLASS CLASS CLASS CLASS T CLASS S CLASS R CLASS K CLASS J CLASS H CLASS F CLASS E CLASS D CLASS A CLASS CLASS CLASS L4769_c...
  • Page 16 CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS PN160 PN100 PN54 PN40 PN25 PN16 2500 1500 CLASS CLASS CLASS CLASS CLASS L4769_c...
  • Page 17 CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS 15000 10000 7500 5000 2500 1500 L4769_c...

  • Page 18: Operation

    6. Operation 6.1 Flange Misalignment Determination In this case the alignment tool can be attached to the most accessible point as misalignment occurs at all Procedure bolt-holes to the same degree. The tool being used must not be attached to a flanged joint prior to the misalignment procedure being carried out.

  • Page 19: Fa1Tmstd (Atm2) Operation

    6.4 FA1TMSTD (ATM2) Operation Adjust the drop leg down onto the pipe by slackening the release knob in an anticlockwise direction. 6.4.1 FA1TMSTD (ATM2) General Guidance The tool should be held up level within the bolt-hole during adjustment. NB: The tool must be parallel to pipe The FA1TMSTD (ATM2) is secured to the lower of during operation.

  • Page 20: Fa4Tmstd (Atm4) Operation

    6.5 FA4TMSTD (ATM4) Operation Close the clasp to secure strap. 6.5.1 FA4TMSTD (ATM4) General Guidance The FA4TMSTD (ATM4) is secured to the lower of the two flanges by fully inserting the lift hook into the bolt- hole at the point of greatest misalignment. The drop leg is adjusted down to the pipe while the tool is held level in the bolt-hole.
  • Page 21 Guide the lift hook into the bolt-hole at the maximum Now place the hook of the ratchet mechanism through point of misalignment. the opposite side of the buckle as shown. Adjust the drop leg down onto the pipe by turning the adjustment knob in a clockwise direction.

  • Page 22: Fa9Testd (Atm9) Operation

    6.6 FA9TESTD (ATM9) Operation Tighten the screw bolt in a clockwise direction until the flanges come into alignment or the torque wrench “clicks”. 6.6.1 FA9TESTD (ATM9) General Guidance If the torque wrench has clicked and the flanges are The FA9TESTD (ATM9) is secured to the lower of the still misaligned adjust the torque wrench up to 33 N·m two flanges by fully inserting the lift hook into the bolt- [24 ft·lb] and continue until a maximum torque wrench...
  • Page 23 Guide the lift hook into the bolt hole at the point of Now place the hook of the ratchet mechanism through maximum misalignment. the base on the opposite side as shown. Adjust the drop leg onto the pipe (using the adjustment knob) while holding the lift hook up level with the bolt hole.

  • Page 24: Storage

    6.6.3 FA9TESTD (ATM9) Subsea Usage Once in alignment the bolts may be inserted and tightened. Using FA9TESTD (ATM9) Sub-Sea: After replacing all of the bolts (apart from the bolt which The FA9TESTD (ATM9) is actuated by means of single will go into the bolt hole in which the FA9TESTD (ATM9) acting spring-return hydraulic cylinder and can be used is located), remove the tool by reversing the steps above.

  • Page 25: Maintenance

    8. Maintenance 8.1 FA1TMSTD (ATM2) Maintenance Recommended grease: • Rocol Sapphire Hi-Load or equivalent good quality 8.1.1 FA1TMSTD (ATM2) Inspection Hi-Load bearing grease. A thorough inspection should be carried out prior COVER DRIVING to usage, storage or transportation to ensure the PLATE WEDGE completeness and condition of the tool.

  • Page 26: Fa9Testd (Atm9) Maintenance

    8.2.3 FA4TMSTD (ATM4) Servicing Replace missing, worn or damaged parts. Use only genuine Equalizer parts from approved distributors or service centres. Equalizer parts have been engineered and manufactured to be fit for purpose. SWIVEL Grease all moving parts by following the Lubrication Procedure prior to usage, storage or transportation.
  • Page 27 8.3.2 Cleaning Remove the circlip using circlip pliers (not illustrated). To lightly clean the tool, wipe gently with a damp cloth. If more thorough cleaning is required (for example following immersion in water) carry out the following cleaning procedure: • Strip the tool down, observing the schematics in section 9 •...

  • Page 28: Parts List

    9. Parts List 9.1 Exploded Views - FA1TMSTD (ATM2) Note: ■ Not available as spare. ★ Only available as part of FA1RK Repair Kit. � � � � � � � � � � � L4769_c...
  • Page 29 Leg Pin 8mm ★ Spring Ring 8mm ★ Carbon Steel Spring Pin 2x16mm ★ Body Sticker Equalizer (Left) 070280-01 Body Sticker Enerpac (Left) EN070280-01 Body Sticker Equalizer (Right) 070281-01 Body Sticker Enerpac (Right) EN070281-01 Driving Wedge (Machined) 210100-01 Spacer Shim...
  • Page 30 9.3 Exploded Views - FA4TMSTD (ATM4) Note: ■ Not available as spare. ★ Only available as part of FA4BK Bearing Kit. ▲ Only available as part of FA4FK Fastner Kit. ✽ Only available as part of EN220900-01 Swivel Kit. ■ ✽...
  • Page 31 Description Part Numbers Ratchet Strap 400280-01 Drop Leg Knob Sticker 070273-01 Ratchet 400270-01 Body Plate Sticker Equalizer (Left) 070270-01 Body Plate Sticker Enerpac (Left) EN070270-01 Leg Screw Extension 220700-01 Torque Wrench 400203-01 22 mm Socket 400204-01 Spirol Clip ▲ Main Body ■...
  • Page 32 9.5 Exploded Views - FA9TESTD (ATM9) Note: ■ Not available as spare. ★ Only available as part of FA9BK Bearing Kit. ▲ Only available as part of FA9FK Fastener Kit. ★ ■ ■ ★ ▲ ▲ ▲ ★ ★ ▲ ▲...
  • Page 33 9.6 Table of Parts - FA9TESTD (ATM9) Item Description Part Numbers Main Body ■ Needle Bearing ★ Body Plate Sticker Equalizer (Left) 070276-01 Body Plate Sticker Enerpac (Left) EN070276-01 Ratchet Strap 400280-01 Ratchet 400270-01 Drop Leg Knob Sticker 070273-01 Leg Screw Extension 220700-01...

  • Page 34: Troubleshooting

    Troubleshooting 10.1 Troubleshooting - FA1TMSTD (ATM2) Fault Possible Cause Corrective Action The tool is attached and appears to There may be something restricting Check the area around the joint to be functioning properly but the joint the joint from aligning. establish if there is an obstruction will not align.

  • Page 35: Troubleshooting - Fa9Testd (Atm9)

    10.3 Troubleshooting - FA9TESTD (ATM9) Fault Possible Cause Corrective Action The tool is advancing but does not Air could be present in the hydraulic Use the airlock removal procedure reach full pressure. system. as follows 10.3.1 Airlock Removal Procedure Connect the hand pump to the tool with the hydraulic hose.
  • Page 36 © 2024 Enerpac Tool Group, All Rights Reserved.

This manual is also suitable for:

Equalizer fa4tmstdEqualizer fa9testdEqualizer atm2Equalizer atm4Equalizer atm9

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