Related Manuals for WEISS NR1100Z
Summarization of Contents
Introduction to Mounting Instructions
About These Mounting Instructions
Details the purpose, usage, copyright, and error reporting for these mounting instructions.
Intended Use of the Rotary Indexing Ring
Defines the product's classification and intended application within machinery as per EU directives.
Predictable Incorrect Application Scenarios
Lists specific conditions and applications where the product must not be used to prevent misuse.
Applicable Documents for Product Use
Lists all related documents that are binding for the product's use and application.
Product Warranty Information
Provides information on warranty terms and conditions, directing users to the website.
Safety Guidelines and Hazard Information
Safety Messages and Hazard Categories
Explains hazard warning symbols, signal words (DANGER, WARNING, CAUTION), and categories.
Understanding Hazard Symbols
Details the meaning of general safety alert and electrical voltage hazard symbols.
Responsibilities of System Integrator and Operator
Outlines the duties of system integrators and operators regarding product use and safety compliance.
Personnel Qualification Requirements
Specifies the required technical training, knowledge, and experience for personnel working with the product.
Product Description and Specifications
Product Overview and Components
Details the components of the NR0750Z, NR1100Z, NR1500Z, and NR2200Z models.
Function Description of the Rotary Indexing Ring
Explains the programmable motion profile, motor control, and high-accuracy positioning capabilities.
Product Nameplate Information
Describes the information found on the product's nameplate, including type, serial, and specifications.
Understanding the Product Type Code
Explains the structure and meaning of the product's type code for identification and ordering.
Permissible Mounting Positions
Specifies the approved standard orientations for mounting the product.
Drive Positions Configuration
Describes the different drive housing positions available for the product as specified in the order.
Passage of Media Through the Ring
Explains how media can be passed through the product's inner opening.
Technical Data and Specifications
General Technical Characteristics
Lists general specifications like direction of rotation, diameters, runout, and weight for all models.
Motor Specifications
References motor documentation and lists product types with their corresponding motor types.
Climatic Conditions for Operation
Specifies ambient temperature and humidity limits for product operation.
Climatic Conditions for Transportation and Storage
Defines environmental conditions permitted during transportation and storage.
Dimensions of NR0750Z
Provides detailed dimensional drawings and specifications for the NR0750Z model.
Dimensions of NR1100Z
Presents detailed dimensional drawings and specifications for the NR1100Z model.
Dimensions of NR1500Z
Provides detailed dimensional drawings and specifications for the NR1500Z model.
Dimensions of NR2200Z
Details dimensional drawings and specifications for the NR2200Z model.
Load Data Specifications
Lists permissible axial/radial forces, moments, acceleration torque, and gear ratios.
Packaging and Delivery Verification
Types of Product Packaging
Describes the packaging methods used for the product in Europe and for air/sea freight.
Product Unpacking Procedure
Provides instructions for safely unpacking the product and disposing of packaging material.
Verification of Delivery Upon Reception
Outlines steps for checking the delivery for completeness and transportation damage.
Transportation and Handling Procedures
Transporting the Packaged Product
Details safe methods for transporting the product using a forklift or pallet jack.
Load Lifting and Handling Equipment
Specifies requirements for using appropriate lifting equipment, excluding eyebolts.
Fastening Load Lifting and Handling Equipment
Provides instructions on securely fastening lifting equipment to the product using specified threads.
Product Storage Guidelines
Storing the Product Safely
Specifies conditions and maximum duration for storing the product to maintain its integrity.
Mounting Procedures and Requirements
Prerequisites for Mounting
Lists requirements before mounting: accessibility, cleaning, base stability, and structural strength.
Required Equipment and Tools for Mounting
Lists the necessary tools and equipment required for the mounting process.
Tightening Torques and Screw Property Classes
Specifies screw property classes and tightening torques for secure fastening connections.
Bolting Down the Product Securely
Details the procedure for securely bolting the product, including alignment and screw tightening.
Displacing the Drive Housing
Explains how to move the drive housing to different permissible positions and tension the belt.
Mounting Additional Components
Provides safety warnings and guidelines for mounting additional components to the product.
Mounting a Rotary Ring
Describes the step-by-step procedure for mounting a rotary ring onto the output flange.
Mounting a Raised Ring
Details the step-by-step procedure for mounting a raised ring onto the mounting surface.
Mounting Essential Safety Equipment
Specifies required safety equipment like Emergency Stop systems and lockable main switches.
Electrical Connection Procedures
Electrical Connection Safety Warnings
Provides safety warnings for electrical connections, covering live parts, covers, and cable installation.
Required Components for Motor Connection
Lists essential components for motor connection, including main switch, emergency stop, and contactors.
Controller and Control System
Basic Information on Control Concepts
Offers guidance on control concepts, failure modes, and commissioning tests for safety.
Optional WEISS Controller/Software Package
Provides information on using the optional WEISS GmbH controller and software package.
Commissioning the Rotary Indexing Ring
Prerequisites for Commissioning
Lists all requirements that must be met before the product can be commissioned.
Performing Commissioning Safely
Details safety precautions and initial tests required during commissioning.
Operation of the Rotary Indexing Ring
Basic Information on Safe Operation
Covers unintended operation, unanticipated movements, and electromagnetic radiation during operation.
Troubleshooting Common Issues
Issue, Cause, and Remedy Guide
Provides solutions for common issues like electric shock, moving parts, hot surfaces, and mechanical problems.
Cleaning Procedures
Performing Cleaning Safely
Details safety precautions for cleaning, including electric shock, moving parts, and hot surfaces.
Recommended Cleaning Agents
Lists recommended cleaning agents for different product components like housing and motor.
Maintenance Schedule and Tasks
Maintenance Plan Overview
Outlines the maintenance schedule, including cleaning, screw checks, and belt inspection.
Lubrication Information
States that the product features lifetime lubrication and refers to manufacturer documentation.
Replacing the Motor
Details the procedure for safely replacing the motor, including dismounting, mounting, and belt tensioning.
Inspecting the Toothed Belt
Details steps for inspecting toothed belt tension, including cover removal and tension verification.
Replacing the Toothed Belt
Details the procedure for safely replacing the toothed belt, including dismounting, mounting, and tensioning.
Decommissioning and Dismounting
Decommissioning the Product Safely
Provides steps for safely switching off and securing the product against unintended switching on.
Dismounting the Product
Details safety precautions for dismounting, including load handling and voltage shutdown.
Product Disposal
Disposing of the Product Responsibly
Instructs to dispose of the product and related materials according to directives and regulations.
Service and Spare Parts
Worldwide Service Assistance
Lists information required for contacting service departments for technical assistance.
Ordering Spare Parts
Specifies information needed for ordering spare parts and warns against using unapproved items.
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