WEISS SW140 Operating Manual

High torque rotary unit

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Operating manual
High Torque Rotary Unit
SW140
Mechanical system documentation
980-210018000 / EN
07/2011

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Summary of Contents for WEISS SW140

  • Page 1 Operating manual High Torque Rotary Unit SW140 Mechanical system documentation 980-210018000 / EN 07/2011...
  • Page 2 All rights in this document are the copyright of WEISSGmbH. This document may not be copied or reproduced, in whole or in part, without the written permission of WEISS GmbH. This document is only intended for the user of the product described and may not be passed on to third parties, in particular competitors.
  • Page 3: Table Of Contents

    10.1. Safety during decommissioning and dismantling ........28 10.2. Decommissioning ..................28 10.3. Dismantling and disposal ................29 11. Service and spare parts ..................30 11.1. Ordering spare parts ................... 30 12. Appendix ......................31 12.1. Personal notes .................... 33 High Torque Dreheinheit SW140 R10-2010 3/36...
  • Page 4 Illustration index General view of the rotary unit ..................12 Example of a type plate ....................14 Installation positions ...................... 14 Plug-in connections ....................... 16 4/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 5: Introduction

    • Directive 2006/42/EC (Machinery Directive) • Low Voltage Directive, 2006/95/EC • EMC Directive 2004/108/EC • and the harmonised standards that we have cited and meets state-of-the-art technological standards in terms of its construction. High Torque Dreheinheit SW140 R10-2010 5/36...
  • Page 6: Ec Declaration

    EC Machinery Directive 2006/42/EC, Annex II B Prohibition of commissioning We hereby declare that the machine called High Torque Rotary Unit SW140 is intended for the installation into another machine or is to be assembled with other machines to a machine in terms of the directive 2006/42/EC.
  • Page 7: Operating Manual

    A sign with the signal word NOTICE indicates potential material damage or provides additional information which should be observed when operating the machine. High Torque Dreheinheit SW140 R10-2010 7/36...
  • Page 8: Guarantee And Liability

    1.7.4 Index of valid pages Pages of this operating manual including the title page: 36 Guarantee and liability The machine is covered by a guarantee of 24 months without shift limitations. 8/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 9: Safety

    • national accident prevention guidelines and company-internal guidelines are complied with. • VDE regulations are complied with. • the EMC legislation is complied with during installation. High Torque Dreheinheit SW140 R10-2010 9/36...
  • Page 10: Safety Equipment For The Machine

    The operator must take all measures to protect his personnel against injury by the machine. These include: • Safety housing with monitored safety door • Emergency stop circuit • Light barriers or switch mats • Warning indicators 10/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 11: Residual Hazards

    The shaft of the machine turns at a very high speed. Extremities can be crushed or pinched when interfering with the motion sequence. Never put hands into the work area of the machine. Injuries caused by squeezing. High Torque Dreheinheit SW140 R10-2010 11/36...
  • Page 12: Product Description

    The following parameters of the machine are variable: • size • length • rotary encoder • holding brake • shaft • flange Fig. 1: General view of the rotary unit 12/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 13: Function

    The scope of delivery of the machine depends on the order involved. Please refer to the ordering information or order characteristics for individual components. 3.3.2 Sound level The A-weighted emission sound pressure level do not exeed the allowable peak. High Torque Dreheinheit SW140 R10-2010 13/36...
  • Page 14 It is not permissible to use the machine in environ- Environment ments that contain abrasive dusts. 3.3.5 Installation positions Permissible installation positions for the machine are: • horizontal and vertical at any angles. Fig. 3: Installation positions 14/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 15 Product description 3.3 Technical data 3.3.6 Dimensions 3.3.6.1 High Torque Dreheinheit SW140 Option Option 28 k6 93 h6 116 ±0,1 25,6 25,6 8x M5 8x M5 38 ±0,1 65 ±0,01 0,01 X = Option with customer motor shaft Measurement table: Dimensions in mm...
  • Page 16: Electrical Connections

    3.4.1 Plug-in connections The plugs for motor cable [A] and measuring system [B] are mounted in an easily acces- sible manner on the casing of the machine. Fig. 4: Plug-in connections 16/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 17 Product description 3.4 Electrical connections 3.4.2 Connector pin assignment 3.4.2.1 Connection motor ⇐ to the drive Pin assignment InterContec M25 BEGA 125 MR 13 00 0006 000 High Torque Dreheinheit SW140 R10-2010 17/36...
  • Page 18 Product description 3.4 Electrical connections 3.4.2.2 Connection encoder ⇐ to the drive Pin assignment +COS REFCOS +SIN REFSIN Data - Data + +7...12V 12 6 InterContec M25 D_AEGA052MR04000201000 18/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 19: Transportation

    Open machine damage tion with filter (free of dirt and during inspection. dust) Check that anticor- No aggressive vapours and no rosion protection is vibrations unspoiled. Protected against insect damage High Torque Dreheinheit SW140 R10-2010 19/36...
  • Page 20: Installation

    • One set of spanners • One torque wrench • One set of screwdrivers • Screw securing agent (e.g. Loctite ® 243) • Screws which are at least have a property class of 8.8 20/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 21: Assemble Machine

    The operator is responsible for providing for safety equipment and emergency stop but- tons. The machine may not be operated without suitable safety equipment. Instructions on disposal of packaging material Packaging materials should be reused or disposed of correctly in compliance with natio- nal regulations. High Torque Dreheinheit SW140 R10-2010 21/36...
  • Page 22: Commissioning

    Jerking of the shaft can be a sign for incorrect regulator parameters. • no excessive noise development is detected. A strong development of noise may indicate improper assembly or incorrect con- trol parameters. 22/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 23: Initial Commissioning

    6.2 Initial commissioning Initial commissioning If the machine is delivered with servo amplifier and software, the start-up is conducted via the Weiss Application software WAS.handling Windows programme. More information is also contained in the operating manual WAS.indexer Control . Recommissioning Risk of injury emanating from an operationally unsafe machine.
  • Page 24: Operation

    Safe operation and control are the responsibility of the operator. Operating personnel workstations The operating personnel workstations are determined by the operator of the plant or pro- duct in which the machine is integrated. 24/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 25: Malfunctions

    You can contact our Customer Service from Monday to Friday between 08:00 and 17:00 at the Service number +49 (0) 6281 - 5208-0 or at service@weiss-gmbh.de An answering machine will provide you with information outside of the abovementioned hours. High Torque Dreheinheit SW140 R10-2010 25/36...
  • Page 26: Maintenance

    Ensure that all work steps for maintenance are performed in the specified sequence. • Ensure that specified tightening torques are observed. • Ensure that all foreign objects are removed from the work area after the maintenance. 26/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 27: Maintenance Work

    The machine is maintenance free. Repair The operator should not perform any maintenance or repair work on the machine. Should maintenance or repair work become necessary, the customer service of WEISS GmbH is to be contacted. High Torque Dreheinheit SW140 R10-2010...
  • Page 28: Decommissioning / Dismantling / Disposal

    • Turn off the machine according to specifications. • Secure the machine against unintended reactivation. • Provide the machine with a notice which clearly indicates that the the machine is ulti- mately shut down. 28/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 29: 10.3 Dismantling And Disposal

    Local regulations governing the correct recycling and disposal of waste should be observed. The machine consists of: • steel and aluminium (casing, shaft, plug) • copper (motor, electric wires) • plastic (electric cables) • Electronic components (servo amplifiers, boards) High Torque Dreheinheit SW140 R10-2010 29/36...
  • Page 30: Service And Spare Parts

    Please send your spare parts order to WEISS GmbH Sondermaschinentechnik Siemensstraße 17 D-74722 Buchen/Odw. Tel: +49 (0) 6281 - 5208-0 Fax: +49 (0) 6281 - 5208-99 eMail: service@weiss-gmbh.de Internet:http://www.weiss-gmbh.de All our representative addresses can be obtained on our website. 30/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 31: Appendix

    Measuring system 12, 13, 16 Motor Motor cable Motor shaft Operating instructions Operator installations Operator‘s obligation Parameters, variable Personnel, authorised Plugs 12, 16 Protective clothing, personal 9, 10 Regulator parameters Revisions Rotary encoder 5, 12 High Torque Dreheinheit SW140 R10-2010 31/36...
  • Page 32 7, 9, 10, 22 Servo amplifier 13, 16 Shaft 11, 13, 22, 29 Shaft, standing Standards, harmonised State-of-the-art Sterile room usage VDE regulations Visual inspection WAS.handling Windows programme 6, 23 WAS.indexer Control 23, 25 WAS.indexer Control ST 32/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 33: 12.1 Personal Notes

    Appendix 12.1 Personal notes 12.1 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- High Torque Dreheinheit SW140 R10-2010 33/36...
  • Page 34 Appendix 12.1 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- 34/36 High Torque Dreheinheit SW140 R10-2010...
  • Page 35 Appendix 12.1 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- High Torque Dreheinheit SW140 R10-2010 35/36...
  • Page 36 Weiss GmbH Sondermaschinentechnik | Siemensstraße 17 | D-74722 Buchen Telefon +49(0)6281-5208-0 | Fax +49(0)6281-520899 | info@weiss-gmbh.de | www.weiss-gmbh.de...

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