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Summary of Contents for WEISS CR1300C
- Page 1 HEAVY DUTY ROTARY INDEXING TABLE CR1300C MOUNTING INSTRUCTIONS TD0032A-EN00-0000-00 102017_1.0_EN...
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Page 2: Table Of Contents
Heavy duty rotary indexing table CR1300C Table of contents Table of contents Introduction..............................4 About these mounting instructions..................... 4 Intended use............................4 Predictable incorrect application......................5 Applicable documents........................5 Safety................................6 Safety messages and hazard categories...................6 Hazard symbols..........................7 Responsibilities of the system integrator and/or operator..............7 Qualification of personnel........................8... - Page 3 Heavy duty rotary indexing table CR1300C Table of contents Prerequisites for mounting....................... 20 Mounting the product........................20 7.2.1 Equipment and tools.........................20 7.2.2 Tightening torques and property classes..................20 7.2.3 Bolting down the product......................... 21 7.2.4 Mounting additional components......................23 7.2.5 Mounting safety equipment......................24 Electrical connection.........................25...
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Page 4: Introduction
Introduction Introduction About these mounting instructions These mounting instructions describe the product Heavy duty rotary indexing table CR1300C (also referred to as "product" in this document). These mounting instructions are part of the product. You may only use the product if you have fully read and understood these mounting instructions. -
Page 5: Predictable Incorrect Application
User manual Threephase synchronous motors 8LS B&R Industrial Automa- tion GmbH In the case of delivery with WEISS GmbH controller/software package: Electrical documentation List of applicable documents, per product (see doc- WEISS GmbH uments on the CD delivered with the product) 5 / 44 Mounting instructions_102017_1.0_en... -
Page 6: Safety
Heavy duty rotary indexing table CR1300C Safety Safety Safety messages and hazard categories These mounting instructions contain safety messages to alert you to potential hazards and risks. Safety messages in these mounting instructions are highlighted with warning symbols and warning words. -
Page 7: Hazard Symbols
Heavy duty rotary indexing table CR1300C Safety Hazard symbols The following symbols are used in these mounting instructions: This is the general safety alert symbol. It alerts to injury hazards or equipment damage. Comply with all safety instructions in conjunction with this symbol to help avoid possible death, injury, or equipment damage. -
Page 8: Qualification Of Personnel
Heavy duty rotary indexing table CR1300C Safety If the system integrator himself is not in the position to comply with any of these obligations, the system integrator must impose compliance with these obligations on the operator. Qualification of personnel Only trained personnel who have fully read and understood the mounting instructions and all applicable documents for the product may perform work on and with the product. -
Page 9: Product Description
Heavy duty rotary indexing table CR1300C Product description Product description Overview The product consists of the following components: Cam housing Oil sight glass Vent screw Cover of shaft for hand crank Motor flange Stationary center part Metal bellows coupling Housing heavy duty rotary indexing table... -
Page 10: Function Description
Heavy duty rotary indexing table CR1300C Product description Function description The output flange of the motor is driven by a servo motor via a gear and the driving cam. The servo motor is controlled by a servo drive according to a programmable motion profile and rotates, accelerates or decelerates the output flange of the product. -
Page 11: Type Code
Heavy duty rotary indexing table CR1300C Product description Type code Structure of the type code: Type Size Version Encoder system Gear stage Motor A (Standard) - (Without) A (180:1) X (Special) 1300 - (Without) Mounting positions NOTICE OIL LOSS OR DRY RUN DUE TO INCORRECT MOUNTING POSITION Verify that you only use the standard mounting positions approved in these mounting instructions. -
Page 12: Technical Data
Heavy duty rotary indexing table CR1300C Technical data Technical data Technical data "Heavy Duty Rotary Indexing Table" Characteristic Dimen- Unit Value sion Maximum speed of rotation of motor 1/min 2000 1 max Maximum output speed of rotation 1/min 2 max... -
Page 13: Climatic Environmental Conditions "Operation
Heavy duty rotary indexing table CR1300C Technical data Climatic environmental conditions "Operation" Characteristic Unit Value Ambient temperature °C +10 ... +40 Relative humidity, non-condensing < 50 Maximum surface temperature °C Maximum installation altitude above mean sea level m 1000 Climatic environmental conditions "Transportation and Storage"... -
Page 14: Dimensions
Heavy duty rotary indexing table CR1300C Technical data Dimensions Figure 2: Lengths and diameters in mm Rotating part 6 x countersunk hole for M16 Stationary part Maximum engagement depth For M20 circle Ø 1160: 24 mm For M20 circle Ø 990: 30 mm 14 / 44 Mounting instructions_102017_1.0_en... -
Page 15: Load Data
Heavy duty rotary indexing table CR1300C Technical data Load data Load data for output flange Characteristic Dimen- Unit Value sion Permissible dynamic moment of tilt 35000 2T dyn Permissible dynamic axial force 150000 2A dyn Permissible dynamic radial force 100000... -
Page 16: Controller
(absolute encoder) of the servo motor. WEISS GmbH controller/software package (optional) WEISS GmbH offers a controller/software package for controlling the product in conjunction with B&R motors. If this option is used, you must follow all instructions in the corresponding instruction manual,... -
Page 17: Packaging, Transportation And Storage
Heavy duty rotary indexing table CR1300C Packaging, transportation and storage Packaging, transportation and storage Verification of the delivery Check the delivery for completeness and transportation damage upon reception. In the case of damage, reject the delivery or accept it only conditionally. -
Page 18: Transportation
Heavy duty rotary indexing table CR1300C Packaging, transportation and storage Transportation WARNING FALLING, TOPPLING, OR LOWERING LOADS Insufficiently rated load lifting and handling equipment may break. Transportation vehicles, lifting gear, chains, belts, and other equipment not rated for the product may fail or tilt. - Page 19 Heavy duty rotary indexing table CR1300C Packaging, transportation and storage Storage in suitable closed, dry, dust-free room, protected against direct sunlight No contact with corrosive media Compliance with specifications regarding vibration resistance and shock resistance, see chapter 4.2 Corrosion protection intact The electrical components must be stored according to the specifications of the manufacturers (see operating instructions of the manufacturers).
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Page 20: Mounting
Heavy duty rotary indexing table CR1300C Mounting Mounting Prerequisites for mounting Motor and holding brake must remain accessible for service and maintenance work. Prior to mounting, the anti-corrosion and any pollution must be removed with a standard solvent. NOTICE DAMAGE TO SHAFT SEALING RINGS Avoid any contact of the sealing lips of the shaft sealing rings with the solvent. -
Page 21: Bolting Down The Product
Heavy duty rotary indexing table CR1300C Mounting Use the tightening torque shown in the following table unless a different tightening torque is explicitly specified for a screw connection. Property class of 10.9 (coefficient of friction μ 0.12) tot. screws Thread... - Page 22 Heavy duty rotary indexing table CR1300C Mounting 1. Place the product at the mounting site in compliance with the transportation instructions and align it according to the pin holes [1] and the holes [2]. 2. Center the product with the parallel pins via the pin holes [1] and then drive in the first parallel pin by one third.
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Page 23: Mounting Additional Components
Heavy duty rotary indexing table CR1300C Mounting 7.2.4 Mounting additional components WARNING IMPROPERLY FASTENED PARTS Verify that the supporting structure and/or the frame and/or the mounting surface for fastening the product are sufficiently rated to withstand all static and dynamic loads and forces during operation. -
Page 24: Mounting Safety Equipment
Heavy duty rotary indexing table CR1300C Mounting 6. Tighten the screws cross-wise with a tightening torque suitable for the application. 7. Set the zero point. 7.2.5 Mounting safety equipment The product is a partly complete machine pursuant Directive 2006/42/EU and intended to be incorporated into or assembled with other machinery. -
Page 25: Electrical Connection
Heavy duty rotary indexing table CR1300C Mounting Electrical connection DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Disconnect the mains voltage supply before performing the work and ensure that it cannot be switched on. Verify that no hazards can be caused by electrically conductive objects. -
Page 26: Commissioning
Heavy duty rotary indexing table CR1300C Commissioning Commissioning Prerequisites for commissioning The following requirements must be met before the product may be commissioned: The product is properly mounted. The electrical equipment for the power supply of the motor and the holding brake is mounted correctly. - Page 27 Heavy duty rotary indexing table CR1300C Commissioning WARNING UNINTENDED EQUIPMENT OPERATION Incorrect or unsuitable parameter values or settings can cause unintended movements, trigger signals, and compromise functional safety. Verify that parameter values and settings can only be modified by authorized personnel who fully understand each and every effect of such a modification.
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Page 28: Setting The Zero Point
Heavy duty rotary indexing table CR1300C Commissioning Heat – Verify that the heat dissipation is sufficient and that the specified climatic environmental conditions are respected by performing a test run under maximum load conditions. If the product and/or the machine into which the product is incorporated is temporarily decommissioned, it must be recommissioned. -
Page 29: Operation
Heavy duty rotary indexing table CR1300C Operation Operation Basic information on operation WARNING UNINTENDED EQUIPMENT OPERATION Incorrect or unsuitable parameter values or settings can cause unintended movements, trigger signals, and compromise functional safety. Verify that parameter values and settings can only be modified by authorized personnel who fully understand each and every effect of such a modification. -
Page 30: Troubleshooting
Heavy duty rotary indexing table CR1300C Troubleshooting Troubleshooting 10.1 Issue, cause and remedy DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Disconnect the mains voltage supply before performing the work and ensure that it cannot be switched on. Verify that no hazards can be caused by electrically conductive objects. - Page 31 Heavy duty rotary indexing table CR1300C Troubleshooting Issue Cause Remedy During initial commissioning: Verify that the mounting site is level und verify correct The output flange is subject to mounting mechanical tension Verify the installation Other issues Other issues can be related to...
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Page 32: Cleaning
Heavy duty rotary indexing table CR1300C Cleaning Cleaning 11.1 Performing cleaning DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Disconnect the mains voltage supply before performing the work and ensure that it cannot be switched on. Verify that no hazards can be caused by electrically conductive objects. - Page 33 Heavy duty rotary indexing table CR1300C Cleaning WARNING HOT SURFACES The temperature of the motor and the holding brake can exceed 100 °C during operation. Avoid unprotected contact with hot surfaces. Do not allow flammable or heat-sensitive objects in the vicinity of hot surfaces.
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Page 34: Maintenance
Heavy duty rotary indexing table CR1300C Maintenance Maintenance 12.1 Maintenance plan When Activity Once per month Verify correct oil level via the oil sight glass of the product Once per year Clean all surfaces of the product, chapter 11.1 Verify tight connection of all screw connections... - Page 35 Heavy duty rotary indexing table CR1300C Maintenance WARNING MISSING PROTECTIVE EQUIPMENT Immediately reinstall protective equipment that you may have removed to perform maintenance work after having completed the maintenance work and verify the effectiveness of the protective equipment. Failure to follow these instructions can result in death, serious injury, and equipment damage.
- Page 36 Heavy duty rotary indexing table CR1300C Maintenance 1. Remove all connectors from the motor [1]. 2. Remove the screws from the cover [2]. 3. Remove the cover. 36 / 44 Mounting instructions_102017_1.0_en...
- Page 37 Heavy duty rotary indexing table CR1300C Maintenance For the subsequent steps, the locking screw at the gear end of the metal bellows coupling must be visible. If the locking screw at the gear end is not visible, you must change the position of the metal bellows coupling.
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Page 38: Mounting The Motor And The Metal Bellows Coupling
Heavy duty rotary indexing table CR1300C Maintenance 12.4 Mounting the motor and the metal bellows coupling DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Disconnect the mains voltage supply before performing the work and ensure that it cannot be switched on. - Page 39 Heavy duty rotary indexing table CR1300C Maintenance Observe the property class and the tightening torques of the screw connections, chapter 7.2.2. 1. Push the metal bellows coupling [1] onto the motor shaft [2] (precise fit). 2. Verify that the metal bellows coupling neither contacts the motor nor the housing of the driving cam when the motor is mounted.
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Page 40: Decommissioning
Heavy duty rotary indexing table CR1300C Decommissioning 9. Mount the cover [8] by means of the screws. 10. Mount the cover [9] by means of the screws. 11. Connect the motor, see chapter 1.4. 12. Remove all tools and equipment. -
Page 41: Dismounting
Heavy duty rotary indexing table CR1300C Dismounting Dismounting 14.1 Dismounting the product WARNING FALLING, TOPPLING, OR LOWERING LOADS Insufficiently rated load lifting and handling equipment may break. Transportation vehicles, lifting gear, chains, belts, and other equipment not rated for the product may fail or tilt. -
Page 42: Service And Spare Parts
Heavy duty rotary indexing table CR1300C Service and spare parts Service and spare parts 16.1 Service If you need the assistance of our service departments, please provide the following information: Serial number of the product (see nameplate) Description of the problem... -
Page 43: Warranty
Heavy duty rotary indexing table CR1300C Warranty Warranty 17.1 Information on warranty See our website for our General Terms and Conditions at www.weiss-international.com or your purchase order. 43 / 44 Mounting instructions_102017_1.0_en... - Page 44 WEISS GmbH Siemensstraße 17 74722 Buchen Telefon 06281 5208-0 Telefax 06281 5208-99 info@weiss-international.com www.weiss-international.com...
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