Related Manuals for WEISS ST Series
Summary of Contents for WEISS ST Series
- Page 1 HIGH TORQUE ROTARY UNIT ASSEMBLY AND INSTRUCTIONS MANUAL High Torque Rotary Units ST0055 - ST0075 - ST0140 Mechanical system documentation 980-209018000 / EN 04-2014...
- Page 2 All rights in this document are the copyright of WEISS GmbH. This document may not be copied or reproduced, in whole or in part, without the written permission of WEISS GmbH. This document is only intended for the user of...
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Page 3: Table Of Contents
Table of contents Introduction ......................5 1.1. Definition ..................... 5 1.2. Intended use ....................5 1.3. Non-intended use ..................5 1.4. Laws / EC Directives / Standards .............. 5 1.5. Assembly and instructions manual ............6 1.5.1. Explanation of safety instructions in this manual .......... 6 1.5.2. - Page 4 Commissioning ....................28 6.1. Safety during commissioning ..............28 6.2. Initial commissioning ................29 6.3. Recommissioning ..................29 Operation ......................30 7.1. Safety during operation ................30 7.2. Operating the machine ................30 7.3. Operating personnel workstations ............30 Malfunctions ......................31 8.1.
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Page 5: Introduction
Introduction 1.1 Definition Introduction Definition The High Torque Rotary Units ST0055, ST0075 and ST0140 are modules with a direct engine (ST0055 with gear) and absolute rotary encoder for fast, precise and highly dyna- mic rotary, pivot and gripping movements. The High Torque Rotary Unit is referred to as machine in the following text of this operating manual. -
Page 6: Assembly And Instructions Manual
Introduction 1.5 Assembly and instructions manual Assembly and instructions manual In the following text of the document, the Assembly and instruction manual will be referred to as manual. We reserve the right to undertake modifications because of technical developments to the data and illustrations contained in these instructions. -
Page 7: Legend
Further applicable documents In addition to this manual, further documents are required to ensure safe operation of this machine. The specifications stated in these documents must to be observed. For control system by WEISS-GmbH: • Operating manual WAS.indexer Control ST0055 - ST0140 •... -
Page 8: Safety
Safety 2.1 Fundamental safety instructions Safety Fundamental safety instructions 2.1.1 Operator‘s obligation to exercise diligence This machine conforms to state-of-the-art technological standards and ensures a maxi- mum level of safety. However, this level of safety can only be attained under operating conditions if all measu- res necessary for this have been taken. -
Page 9: Requirements To Be Met By Personnel
Safety 2.2 Safety equipment for the machine 2.1.2 Requirements to be met by personnel It is imperative that the following safety instructions be observed during all operations involving the machine. This ensures avoidance of life-threatening injuries, machine damage, other material damage and environmental damage. The personnel must ensure that •... -
Page 10: Residual Hazards
Safety 2.3 Residual hazards Residual hazards WARNING Missing safety equipment Operation without safety installations is dangerous. The operator is responsible for the realisation of a suitable safety concept. The operator must provide for sufficient safety measures such as protective grating, light grids, emergency stop button, covers, warning notices, etc. -
Page 11: Product Description
Product description 3.1 Structure Product description Structure The optionally programmable, highly dynamic High Torque Rotary Unit consists of a solid base body made of aluminium with the electrical connections and the rotary disc. The machine can be certified for sterile room usage. Every machine can be delivered in different sizes and lengths. -
Page 12: Function
Product description 3.2 Function Function The engine is controlled via a servo drive and turns, accelerates or delays the rotary disc of the machine. The rotary disc can be operated left-running, right-running or oscillating. A high level of positional accuracy and repeat accuracy are achieved through the integra- ted measuring system. -
Page 13: Scope Of Delivery
XXX UPM Nominal torque X,X Nm motor Rotary encoder XXXXXXX encoder Year of construction XXXX year www.weiss-gmbh.de Weight XX kg weight Fig. 2: Example of a type plate 3.3.4 Ambient conditions Humidity 5 % to 95 %, non-condensing Storage: +5 °C to +55 °C Allowable temperature range Operation: +15 °C to +45 °C... -
Page 14: Installation Positions
Product description 3.3 Technical data 3.3.5 Installation positions Permissible installation positions for the machine are: • horizontal and vertical at any angles. Fig. 3: Installation positions 14/42 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014... -
Page 15: Dimensions
Product description 3.3 Technical data 3.3.6 Dimensions 3.3.6.1 High Torque Rotary Unit ST55 Measurement table: Dimensions in mm Sick Stegmann SEL37 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014 15/42... - Page 16 Product description 3.3 Technical data 3.3.6.2 High Torque Rotary Unit ST75 Measurement table: Dimensions in mm Sick Stegmann Heidenhain SEK52 SKM36 ECN413 with holding brake with holding brake with holding brake 75-1 75-2 75-3 10,5 10,5 74 - 0,1 25,2 25,2 ±0,1 ±0,1...
- Page 17 Product description 3.3 Technical data 3.3.6.3 High Torque Rotary Unit ST140 Measurement table: Dimensions in mm Sick Stegmann Heidenhain SEK90 ECN113 ECN225 with holding brake with holding brake with holding brake 140-1 196,8 140-2 164,5 224,3 195,5 251,5 195,5 251,5 140 - 70 ±0,01 32,50 ±0,01...
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Page 18: Electrical Connections
Product description 3.4 Electrical connections Electrical connections The servo drive and the ready-made electric cables are included in delivery when the machine is supplied with the electrical package. 3.4.1 Plug-in connections The multi-purpose plug for motor cable [A] and measuring system [B] are mounted in an easily accessible and rotatable manner on the casing of the machine on the High Torque Rotary Units ST55 and ST75. -
Page 19: Connector Pin Assignment
Product description 3.4 Electrical connections 3.4.2 Connector pin assignment 3.4.2.1 ST55: Connection motor ⇐ to the drive Pin assignment InterContec yTec - 9-pin EEDA101MR04000001000 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014 19/42... - Page 20 Product description 3.4 Electrical connections 3.4.2.2 ST55: Connection encoder ⇐ to the drive Pin assignment + 7...12V + SIN REFSIN + COS REFCOS Data + Data - InterContec yTec - 12-pin EEDA101MR04000001000 20/42 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014...
- Page 21 Product description 3.4 Electrical connections 3.4.2.3 ST75: Connection motor ⇐ to the drive Pin assignment InterContec yTec - 9-pin EEDA101MR04000001000 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014 21/42...
- Page 22 Product description 3.4 Electrical connections 3.4.2.4 ST75: Connection encoder ⇐ to the drive Pin assignment + 7...12V + SIN REFSIN + COS REFCOS Data + Data - InterContec yTec - 12-pin EEDA101MR04000001000 22/42 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014...
- Page 23 Product description 3.4 Electrical connections 3.4.2.5 ST140: Connection motor ⇐ to the drive Pin assignment InterContec M25 BEGA 125 MR 13 00 0006 000 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014 23/42...
- Page 24 Product description 3.4 Electrical connections 3.4.2.6 ST140: Connection encoder ⇐ to the drive Pin assignment +COS REFCOS +SIN REFSIN Data - Data + +7...12V 12 6 InterContec M25 D_AEGA052MR04000201000 24/42 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014...
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Page 25: Transport
Transport 4.1 Transport damage Transport NOTICE The machine must be protected against impermissible strains (mechanical strain, temperature, humidity, aggressive atmospheres) during transport and when being stored. Transport damage The delivery should be inspected for damage immediately after it is received. The con- tents of the delivery should be checked for damage if damage to the packaging is detec- ted which could indicate damage to the contents. -
Page 26: Installation
Installation 5.1 Safety during installation Installation Safety during installation WARNING Injuries caused by incorrect installation. The dimensions of the supporting ground and fastening equipment must sufficient, so that they can withstand the stresses produced during operation. Auxiliary personnel may only perform work which is assigned to them by plant techni- cians. -
Page 27: Assemble Machine
Installation 5.3 Assemble machine Assemble machine Different holes and thread drills are available to assemble the machine. The existing holes and/or thread drills must be used to assemble the machine. Additional drills or welding on the machine is prohibited. Damage to the machine. -
Page 28: Commissioning
Commissioning 6.1 Safety during commissioning Commissioning Safety during commissioning WARNING Risk of injuries emanating from unexpected start-up. Connections which were not established correctly or external influences on the electrical equipment can cause the machine to start unexpectedly and uncontrolled movement. Activate and check all safety equipment and emergency-stop circuits prior to commis- sioning. -
Page 29: Initial Commissioning
6.2 Initial commissioning Initial commissioning If the machine is delivered with servo drive and software, the start-up is conducted via the Weiss Application software WAS.handling Windows programme. More information is also contained in the operating manual WAS.indexer Control ST0055 - ST0140 . -
Page 30: Operation
Operation 7.1 Safety during operation Operation Safety during operation WARNING Risk of injury due to incorrect alteration of operating parameters. Improper changes of operating parameters can cause unforeseeable system behaviour. Operating parameters should only be changed by authorised personnel. Altered opera- ting parameters should be checked in a test. -
Page 31: Malfunctions
You can contact our Customer Service from Monday to Friday between 08:00 and 17:00 at the Service number +49 (0) 6281 - 5208-0 or at service@weiss-gmbh.de An answering machine will provide you with information outside of the hours listed above. High Torque Rotary Unit • ST0055 - ST0140 • R04-2014... -
Page 32: Maintenance
Maintenance 9.1 Safety during maintenance Maintenance Safety during maintenance WARNING Injuries caused by the power supply and residual energy. All power sources should be deactivated prior to carrying out maintenance work, and secured against unintentional reactivation and marked with a sign indicating that mainte- nance work is in progress. -
Page 33: Maintenance Work
Repair The operator should not perform any maintenance or repair work on the machine. Should maintenance or repair work become necessary, the customer service of WEISS GmbH is to be contacted. High Torque Rotary Unit • ST0055 - ST0140 • R04-2014... -
Page 34: Decommissioning / Dismantling / Disposal
Decommissioning / Dismantling / Disposal 10.1 Safety during decommissioning and dismantling Decommissioning / Dismantling / Disposal 10.1 Safety during decommissioning and dismantling WARNING Injury of unauthorised persons. Ensure that decommissioning and dismantling is only realised by persons trained, instructed and authorised for this purpose. These persons should be familiar with the operating manual and act in accordance with it. -
Page 35: Dismantling And Disposal
Decommissioning / Dismantling / Disposal 10.3 Dismantling and disposal 10.3 Dismantling and disposal Injuries can occur during disassembly through falling components. The following points must be observed to avoid injuries and/or environmental damage during dismantling and disposal: • In order to avoid injury, ensure that suitable tools are used and that dismantled machine components are stable. -
Page 36: Service And Spare Parts
Serial number of the machine • Order number of the spare part obtained from the spare parts list • Number of spare parts required Please send your spare parts order to WEISS GmbH Siemensstraße 17 D-74722 Buchen/Odw. Tel: +49 (0) 6281 - 5208-0 Fax: +49 (0) 6281 - 5208-99 E-mail: service@weiss-gmbh.de... -
Page 37: Appendix
Appendix 12.1 Illustration index Appendix 12.1 Illustration index General view of the rotary unit ..................11 Example of a type plate ....................13 Installation positions ...................... 14 Plug-in connections ......................18 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014 37/42... -
Page 38: Index
Appendix 12.2 Index 12.2 Index Atmosphere, explosive ........................5 Base body ............................. 11 Casing ............................18 Connection, electric ........................11 Copyright ............................2 Directive 2004/108/EC (EMC directive) ..................5 Directive 2006/42/EC ........................5 Directive 2006/95/EC (Low voltage directive) .................5 EMC legislation ..........................8 Emergency stop circuit ........................9 Emission sound pressure, A-weighted ..................13 Encoder ............................5 Gases or radiation ...........................5... - Page 39 Appendix 12.2 Index VDE regulations ..........................8 Visual inspection ...........................29 WAS.handling Windows programme ..................7, 29 WAS.indexer Control ST .....................7, 29, 31 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014 39/42...
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Page 40: Personal Notes
Appendix 12.3 Personal notes 12.3 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- 40/42 High Torque Rotary Unit • ST0055 - ST0140 • R04-2014... - Page 41 Appendix 12.3 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- High Torque Rotary Unit • ST0055 - ST0140 • R04-2014 41/42...
- Page 42 Weiss GmbH | Siemensstrase 17 | D-74722 Buchen Telefon +49(0)6281-5208-0 | Fax +49(0)6281-520899 | info@weiss-gmbh.de | www.weiss-gmbh.de...
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