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Summary of Contents for WEISS HL50
- Page 1 Installation- and operating manual Compact linear motor shafts HL50 - HL100 Mechanical system documentation 980-208018000 / EN 07/2011...
- Page 2 All rights in this document are the copyright of WEISSGmbH. This document may not be copied or reproduced, in whole or in part, without the written permission of WEISS GmbH. This document is only intended for the user of the product described and may not be passed on to third parties, in particular competitors.
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Page 3: Table Of Contents
Maintenance ....................39 9.5. Repair ......................40 10. Decommissioning / Dismantling / Disposal ............41 10.1. Safety during decommissioning and dismantling ........41 10.2. Decommissioning ..................41 10.3. Dismantling and disposal ................42 Linear motor shafts HL50 - HL100 R07-2011 3/48... - Page 4 Example of a type plate ....................16 Installation positions ...................... 17 Plug-in connections ....................... 22 Tool connector ....................... 25 Connection automatic lubrication .................. 26 Gripper front side......................31 Gripper left ........................31 Gripper right ........................32 4/48 Linear motor shafts HL50 - HL100 R07-2011...
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Page 5: Introduction
Directive 2006/42/EC (Machinery Directive) • Low Voltage Directive, 2006/95/EC • EMC Directive 2004/108/EC • and the harmonised standards that we have cited and meets state-of-the-art technological standards in terms of its construction. Linear motor shafts HL50 - HL100 R07-2011 5/48... -
Page 6: Ec Declaration
EC Machinery Directive 2006/42/EC, Annex II B Prohibition of commissioning We hereby declare that the machine called Linear motor shafts HL50 - HL100 is intended for the installation into another machine or is to be assembled with other machines to a machine in terms of the directive 2006/42/EC. -
Page 7: Operating Manual
A sign with the signal word NOTICE indicates potential material damage or provides additional information which should be observed when operating the machine. Linear motor shafts HL50 - HL100 R07-2011 7/48... -
Page 8: Guarantee And Liability
1.7.4 Index of valid pages Pages of this operating manual including the title page: 48 Guarantee and liability The machine is covered by a guarantee of 24 months without shift limitations. 8/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 9: Safety
• national accident prevention guidelines and company-internal guidelines are complied with. • VDE regulations are complied with. • the EMC legislation is complied with during installation. Linear motor shafts HL50 - HL100 R07-2011 9/48... -
Page 10: Safety Equipment For The Machine
Beware of magnetic field ASR A1.3 Annex 1; DIN 4844-2: 2001-02 and DIN 4844-2/A1:2004-05; 92/58/EEC directive regarding safety signs Beware of hot surface ASR A1.3 Annex 1; DIN 4844-2: 2001-02 and DIN 4844-2/A1:2004-05 10/48 Linear motor shafts HL50 - HL100 R07-2011... - Page 11 ISO/FDIS 7010: 2003; ISO 7010 We also recommend that the danger signs shown in chapter 2.2 are attached in an enlarged form at the access points to the protection area of the entire machine. Linear motor shafts HL50 - HL100 R07-2011 11/48...
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Page 12: Residual Hazards
The secondary part of the machine moves at a very high speed. Extremities can be crushed or pinched when interfering with the motion sequence. Never put hands into the work area of the machine. Injuries caused by squeezing. 12/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 13: Product Description
The following parameters of the machine are variable: • maximum stroke • Design with brake/brakes • Adaption grippers • Measuring system • Design of the lubrication connections Fig. 1: General view of the linear motor shaft Linear motor shafts HL50 - HL100 R07-2011 13/48... -
Page 14: Function
Available strokes 150 - 300 mm 150 - 300 - 450 mm Max. surface temperature 75 °C Max. ambient temperature depending on the load Brake Holding power per clamp unit 200 N 14/48 Linear motor shafts HL50 - HL100 R07-2011... - Page 15 The scope of delivery of the machine depends on the order involved. Please refer to the ordering information or order characteristics for individual components. 3.3.3 Sound level The A-weighted emission sound pressure level do not exeed the allowable peak. Linear motor shafts HL50 - HL100 R07-2011 15/48...
- Page 16 5 % to 95 %, non-condensing Storage: +5 °C to +55 °C Allowable temperature range Operation: +15 °C to +45 °C It is not permissible to use the machine in environ- Environment ments that contain abrasive dusts. 16/48 Linear motor shafts HL50 - HL100 R07-2011...
- Page 17 Permissible installation positions for the machine are: • horizontal and vertical at any angles. Fig. 3: Installation positions At all non-horizontal installation positions an appropriate brake ap- plication has to be privided. Linear motor shafts HL50 - HL100 R07-2011 17/48...
- Page 18 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Dimensions in mm Stroke at numbers holding brake Hub + 160 Hub + 209 Hub + 258 L + 110 18/48 Linear motor shafts HL50 - HL100 R07-2011...
- Page 19 Product description 3.3 Technical data Option: Holding brake Tolerance of the drill holes and pinholes: ± 0.02 mm Alternative: Mounting flange wide Tolerance of the drill holes and pinholes: ± 0.02 mm Linear motor shafts HL50 - HL100 R07-2011 19/48...
- Page 20 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Dimensions in mm Stroke at numbers holding brake Hub + 175 Hub + 215 Hub + 255 L + 129 20/48 Linear motor shafts HL50 - HL100 R07-2011...
- Page 21 Product description 3.3 Technical data Option: Holding brake Tolerance of the drill holes and pinholes: ± 0.02 mm Alternative: Mounting flange wide Tolerance of the drill holes and pinholes: ± 0.02 mm Linear motor shafts HL50 - HL100 R07-2011 21/48...
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Page 22: Electrical Connections
The multi-purpose plug for motor cable and measuring system are mounted in an easily accessible and rotatable manner on the primary part of the machine. A connector [A] to connect a 24 Volt holding brake is available. Fig. 4: Plug-in connections 22/48 Linear motor shafts HL50 - HL100 R07-2011... - Page 23 Product description 3.4 Electrical connections 3.4.2 Connector pin assignment 3.4.2.1 Encoder connection ⇐ to the drive Pin assignment Sense GND Sense +5V InterContec yTec - 12-pin EEDA101MR04000001000 Linear motor shafts HL50 - HL100 R07-2011 23/48...
- Page 24 Product description 3.4 Electrical connections 3.4.2.2 Motor connection ⇐ to the drive Pin assignment InterContec yTec - 9-pin EEDA101MR04000001000 24/48 Linear motor shafts HL50 - HL100 R07-2011...
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Page 25: Option With Tool Connector
16,5 /0,03 /0,03 26 26 /0,02 /0,02 ± ± 0,1 0,1 ± ± 0,1 0,1 50 50 M M 25 25x1.5 x1.5 14 14 10 10 0,03 0,03 Fig. 5: Tool connector Linear motor shafts HL50 - HL100 R07-2011 25/48... -
Page 26: Lubrication
Version with automatic lubrication: Instead of the lubrication nipples, there is a connection with an automatic lubrication built Specifications for the automatic lubrication are described in the respective docu- mentation. Fig. 6: Connection automatic lubrication 26/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 27: Transportation
Details of the scope of delivery are provi- ded in Chapter 3.3.2. Damage detected should be immediately reported to and confirmed by the transportation company. Linear motor shafts HL50 - HL100 R07-2011 27/48... -
Page 28: Intermediate Storage
Open machine damage tion with filter (free of dirt and during inspection. dust) Check that anticor- No aggressive vapours and no rosion protection is vibrations unspoiled. Protected against insect damage 28/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 29: Installation
Open the packaging unit prior to the assembly and remove the machine from the packaging unit. • The customer's bores must be made based on the hole pattern in Chapter 3.3.7. • The attachment screws must be at hand. Linear motor shafts HL50 - HL100 R07-2011 29/48... -
Page 30: Assemble Machine
Mounting of attachment parts The existing drill holes must be used to attach the attachment parts on the secondary part. You may not make additional drill holes. Damage to the ma- chine. 30/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 31: Weiss Tool-Connector
Installation 5.5 Weiss Tool-Connector Weiss Tool-Connector 5.5.1 Adaption gripper on front side Fig. 7: Gripper front side 5.5.2 Adaption gripper left Fig. 8: Gripper left Linear motor shafts HL50 - HL100 R07-2011 31/48... -
Page 32: Installing The Safety Equipment
The machine may not be operated without suitable safety equipment. Instructions on disposal of packaging material Packaging materials should be reused or disposed of correctly in compliance with natio- nal regulations. 32/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 33: Commissioning
A jerking of the secondary part can be a sign for incorrect regulator parameters. • no excessive noise development is detected. A strong development of noise may indicate improper assembly or incorrect con- trol parameters. Linear motor shafts HL50 - HL100 R07-2011 33/48... -
Page 34: Initial Commissioning
Initial commissioning When the machine is delivered with servo amplifier and software, the start-up is conduc- ted via the Weiss Application software WAS.handling Windows programme. More information is also contained in the operating manual WAS.handling Control HL, which is included in delivery. -
Page 35: Operation
Safe operation and control are the responsibility of the operator. Operating personnel workstations The operating personnel workstations are determined by the operator of the plant or pro- duct in which the machine is integrated. Linear motor shafts HL50 - HL100 R07-2011 35/48... -
Page 36: Malfunctions
You can contact our Customer Service from Monday to Friday between 08:00 and 17:00 at the Service number +49 (0) 6281 - 5208-0 or at service@weiss-gmbh.de An answering machine will provide you with information outside of the abovementioned hours. 36/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 37: Maintenance
Ensure that all work steps for maintenance are performed in the specified sequence. • Ensure that specified tightening torques are observed. • Ensure that all foreign objects are removed from the work area after the maintenance. Linear motor shafts HL50 - HL100 R07-2011 37/48... -
Page 38: Maintenance Work
Wipe off excessive lubricants with a soft rag. Damages to the primary and secondary part. For the model with automatic lubrication: Damage to the hose for the automatic lubrication. The hose may not conduct any air. 38/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 39: Maintenance
Während des Schmiervorgangs das Sekundärteil von Hand etwa 40 mm bewe- gen. The pump stroke for the hand-held grease gun from Weiss is approx. 0.8 cm 2. Wipe off leaked excess grease with a soft cloth. For further information on the hand-held grease gun from Weiss see the operating manual for the hand-held grease gun (Art.-No. -
Page 40: Repair
Repair The operator should not perform any maintenance or repair work on the machine. Should maintenance or repair work become necessary, the customer service of WEISS GmbH is to be contacted. 40/48 Linear motor shafts HL50 - HL100 R07-2011... -
Page 41: Decommissioning / Dismantling / Disposal
Turn off the machine according to specifications. • Secure the machine against unintended reactivation. • Provide the machine with a notice which clearly indicates that the the machine is ulti- mately shut down. Linear motor shafts HL50 - HL100 R07-2011 41/48... -
Page 42: 10.3 Dismantling And Disposal
Local regulations governing the correct recycling and disposal of waste should be observed. The machine consists of: • steel and aluminium (housing, axles) • copper (motor, electric wires) • plastic (electric wires, hoses) • Electronic components (servo amplifiers, boards) 42/48 Linear motor shafts HL50 - HL100 R07-2011... - Page 43 WEISS GmbH Sondermaschinentechnik Siemensstraße 17 D-74722 Buchen/Odw. Tel: +49 (0) 6281 - 5208-0 Fax: +49 (0) 6281 - 5208-99 eMail: service@weiss-gmbh.de Internet:http://www.weiss-gmbh.de All our representative addresses can be obtained on our website. Linear motor shafts HL50 - HL100 R07-2011 43/48...
- Page 44 ........................ 5 Magnetic fields ....................12, 27, 29, 37, 41 Measurement system ........................ 16 Measuring system ......................14, 15, 22 Multi-purpose plug ....................... 13, 22 Operating instructions ....................... 10 Operator‘s obligation ........................9 44/48 Linear motor shafts HL50 - HL100 R07-2011...
- Page 45 Stroke length .........................13, 14 Tool connector ..........................25 VDE regulations ........................... 9 Visual inspection ........................34 WAS.handling Control HL ....................34, 36 WAS.handling Steuerung HL ..................... 6 WAS.handling Windows programme .................. 6, 34 Linear motor shafts HL50 - HL100 R07-2011 45/48...
- Page 46 12.2 Personal notes 12.2 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- 46/48 Linear motor shafts HL50 - HL100 R07-2011...
- Page 47 Appendix 12.2 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- Linear motor shafts HL50 - HL100 R07-2011 47/48...
- Page 48 Weiss GmbH Sondermaschinentechnik | Siemensstraße 17 | D-74722 Buchen Telefon +49(0)6281-5208-0 | Fax +49(0)6281-520899 | info@weiss-gmbh.de | www.weiss-gmbh.de...
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