Rotary indexing ring TR Table of contents Table of contents Introduction............................... 5 About these mounting instructions....................5 Intended use..........................5 Predictable incorrect application....................5 Applicable documents........................6 Warranty............................7 Safety................................. 8 Safety messages and hazard categories..................8 Hazard symbols..........................8 Responsibilities of the system integrator and/or operator.............9 Qualification of personnel......................9 Product description..........................
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Rotary indexing ring TR Table of contents Load lifting and handling equipment................... 29 Fastening the load lifting and handling equipment..............29 Storage..............................31 Storing the product........................31 Mounting..............................32 Prerequisites for mounting......................32 Equipment and tools........................32 Tightening torques and property classes..................33 Bolting down the product......................
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Rotary indexing ring TR Table of contents Decommissioning........................... 76 16.1 Decommissioning the product..................... 76 Dismounting............................76 17.1 Dismounting the product......................76 Disposal..............................76 18.1 Disposing of the product......................76 Service and spare parts.........................77 19.1 Worldwide service........................77 19.2 Ordering spare parts........................78 4 / 79 Mounting instructions_062019_4.0_en...
Introduction Introduction About these mounting instructions These mounting instructions describe the product "Rotary indexing ring TR0750A / TR1100A / TR1500A / TR2200A" (also referred to as "product" in this document). These mounting instructions are part of the product. You may only use the product if you have fully read and understood these mounting instructions.
Rotary indexing ring TR Introduction Operation in residential environments Operation in life-supporting systems Operation in potentially explosive atmospheres/hazardous areas Operation on ships, in rail vehicles, land craft or in aircraft Operation in military facilities Operation outside of the specified order data Applications involving transportation of persons (fairground rides) Applicable documents In addition to these mounting instructions, the following documents are binding for and apply to any...
Rotary indexing ring TR Introduction In the case of delivery with WEISS GmbH controller/software package: Delivery Paper format Electronic Electrical documenta- List of applicable documents, WEISS GmbH tion per product (see documents on the CD delivered with the product) Warranty See our website for our General Terms and Conditions at www.weiss-international.com...
Rotary indexing ring TR Safety Safety Safety messages and hazard categories These mounting instructions contain safety messages to alert you to potential hazards and risks. Safety messages in these mounting instructions are highlighted with warning symbols and warning words. The signal word describes the source of the hazard. The text contains instructions on how to avoid the hazard as well as the consequence resulting from failure to follow the instructions given in the safety message.
Rotary indexing ring TR Safety Hazard symbols may also be attached to the product. Hazard of hot surface Hazard of magnetic field No access for persons with heart pacemakers or other medical implants Responsibilities of the system integrator and/or operator The system integrator (the person who incorporates the product in a machine pursuant to Directive 2006/42/EU, i.e., for example, the machine builder) and/or the operator must ensure the following: The application and use of the product must be limited to the specified intended use.
Rotary indexing ring TR Product description Product description Overview Product type: TR0750A The product consists of the following components: Shaft sealing ring Cam housing Shaft sealing ring Vent screw Mounting surface for raised ring Drive housing Output flange Encoder (optional)
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Rotary indexing ring TR Product description Rotating ring (customer-specific) Toothed belt pulley (motor) Toothed belt pulley (gear) Motor Toothed belt Inductive sensor Product type: TR1100A/TR1500A/TR2200A Mounting surface for raised ring Housing Profile seal Encoder (optional) Profile seal Drive housing Output flange Cam housing 11 / 79 Mounting instructions_062019_4.0_en...
Rotary indexing ring TR Product description Motor Toothed belt pulley (gear) Toothed belt pulley (motor) Inductive sensor Toothed belt Rotating ring (customer-specific) Function description The product moves payloads to predetermined positions via cycled rotary movements. A three-phase motor with a holding brake drives a cam mechanism. Defined acceleration and deceleration allow for soft start and stop of the rotary movements.
Rotary indexing ring TR Product description Nameplate The nameplate is attached to the housing of the product; it contains the following information: Figure 1: Example of nameplate Type Year of manufacture Serial number Weight Indexing stops QR code company website Velocity stage DM code serial number The scope of delivery contains a second nameplate.
Verify that you only use the standard mounting positions approved in these mounting instructions. Permissible standard mounting positions The product may only be mounted as shown below. The product types TR0750A, TR1100A, TR1500A and TR2200A may only be mounted horizontally. Normal / MP 1 14 / 79 Mounting instructions_062019_4.0_en...
Rotary indexing ring TR Product description Drive positions The product is delivered with the drive position specified in the order. Drive housing at the inside / DP 1 Drive housing at the bottom / DP 2 Drive housing at the outside / DP 3 15 / 79 Mounting instructions_062019_4.0_en...
Rotary indexing ring TR Product description Passage of media The inner opening [1] can be used for the pas- sage of media. 16 / 79 Mounting instructions_062019_4.0_en...
Rotary indexing ring TR Technical data Technical data General Characteristic Unit Value TR0750A TR1100A TR1500A TR2200A Direction of rotation Left, right, or alternating Recommended maximum diam- Approxi- Approxi- Approxi- Approxi- eter of attachment mately 1500 mately 2200 mately 3000 mately 4400...
Refer to the documentation of the manufacturer for the technical data of the inductive sensor; see applicable documents. Depending on the order, the following inductive sensor is installed: Product type Type Manufacturer TR0750A NBB2-8GM40-E2-V3 3RG4011-7GB33-PF Pepperl+Fuchs-Gruppe TR1100A, TR1500A, NBB4-12GM30-E2-V1 TR2200A...
Rotary indexing ring TR Technical data Climatic environmental conditions "Operation" Characteristic Unit Value Ambient temperature °C +10 ... +40 Relative humidity, non-condensing +5 ... +95 Maximum surface temperature °C +100 Maximum installation altitude above mean sea level without der- 1000 ating motor and drive/frequency inverter Climatic environmental conditions "Transportation and Storage"...
Rotary indexing ring TR Technical data Dimensions Product type: TR0750A Figure 2: Lengths and diameters in mm * Dimensions with motor size 71 (dual-stage) Ø 563 ± 0.1; ± 0.02 at Ø 8 H7 Through hole Through hole Plate is customer-specific. Do not drill through the plate in the minimum area/maximum area.
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Rotary indexing ring TR Technical data Product type: TR1100A Figure 3: Lengths and diameters in mm * Dimensions with motor size 71 (dual-stage) Ø 865.5 ± 0.1; ± 0.02 at Ø 8 H7 Through hole Through hole Plate is customer-specific. Do not drill through the plate in the minimum area/maximum area.
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Rotary indexing ring TR Technical data Product type: TR1500A Figure 4: Lengths and diameters in mm * Dimensions with motor size 90 ** Dimensions with motor size 71 (dual-stage) Ø 1195.5 ± 0.1; ± 0.02 at Ø 8 H7 DRIVE-CLiQ encoder (optional) Through hole Plate is customer-specific.
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Rotary indexing ring TR Technical data Product type: TR2200A Figure 5: Lengths and diameters in mm * Dimensions with motor size 90 Ø 1880 ± 0.1; ± 0.02 at Ø 8 H7 DRIVE-CLiQ encoder (optional) Through hole Plate is customer-specific. Do not drill through the plate in the minimum area/maximum area.
Rotary indexing ring TR Technical data Load data Load data for output flange Characteristic Unit TR0750A TR1100A TR1500A TR2200A Torque at standstill 2500 3500 5000 15000 Permissible moment of tilt during 2500 3500 3200 4500 movement Permissible axial force during...
Document the damage in the transportation documents/bill of delivery (any damage detected must be immediately reported to the forwarding agent and confirmed by the forwarding agent). Take photographs of the damage. Report the damage to WEISS GmbH. 27 / 79 Mounting instructions_062019_4.0_en...
Rotary indexing ring TR Transportation Transportation WARNING FALLING, TOPPLING, OR LOWERING LOADS Insufficiently rated load lifting and handling equipment may break. Transportation vehicles, lifting gear, chains, belts, and other equipment not rated for the product may fail or tilt. Failure to follow these instructions can result in death, serious injury, and equipment damage.
Rotary indexing ring TR Transportation Load lifting and handling equipment Use properly rated load lifting and handling equipment and hoisting belts/hoisting equipment for transporting the product. Eyebolts must not be used as load lifting and handling equipment. Fastening the load lifting and handling equipment WARNING FALLING, TOPPLING, OR LOWERING LOADS Insufficiently rated load lifting and handling equipment may break.
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Number of pieces of load lifting Thread and handling equipment TR0750A, TR1100A, TR1500A TR2200A If the threads for the load lifting and handling equipment mentioned above are covered, it is also possible to lift the product via the output flange/rotary ring.
Rotary indexing ring TR Storage Storage Storing the product NOTICE INCORRECT STORAGE Failure to follow these instructions can result in equipment damage. Verify compliance with all conditions specified in these mounting instructions and all applicable documents when storing the product. The mechanical components of the product can be stored for a period of up to two years.
Verify that the supporting base is level and rigid. Product type Maximum permissible flatness error Maximum permissible surface roughness TR0750A 0.090 mm TR1100A 0.105 mm Rz 6.3 ... Rz 16 TR1500A 0.125 mm...
Use the tightening torque shown in the following table unless a different tightening torque is explicitly specified for a screw connection. Property class of screws 10.9 (coefficient of friction μ 0.12) tot. Product type TR0750A TR1100A, TR2200A TR1500A Thread Tightening torque 34 Nm...
Rotary indexing ring TR Mounting Use screws with the property class specified to mount the product, see chapter 8.3. When determining the length of the screws, take into account the loads and forces acting in your application as well as the characteristics of the supporting structure to which the product is mounted.
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- 45° to 90° along the longitudinal axis in the center between the two pulleys. P Contact WEISS GmbH if you need the frequency for adjusting the toothed belt with a belt tension meter.
Rotary indexing ring TR Mounting 5. Mount the cover by means of the screws [5]. 6. Remove all tools and equipment. 7. Perform a test run. Mounting additional components WARNING IMPROPERLY FASTENED PARTS Failure to follow these instructions can result in death, serious injury, and equipment damage.
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Rotary indexing ring TR Mounting Mounting a rotary ring A rotary ring may only be mounted via the fit holes and threads provided. 1. Place the rotary ring onto the output flange. 2. Center the four parallel pins and then drive in the first parallel pin by one third of the way.
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Rotary indexing ring TR Mounting Mounting a raised ring 1. Place the raised ring [1] on the mounting surface. 2. Center the two parallel pins and then drive in the first parallel pin by one third of the way. 3. Screw in all screws and tighten all screws. 4.
Rotary indexing ring TR Mounting 6. Now you can mount a stationary plate [2] onto the raised ring. 7. Mount a suitable lip seal between the rotary ring and the stationary plate to help avoid the ingress of extraneous objects. Lip seal outside Lip seal inside Mounting safety equipment...
Rotary indexing ring TR Electrical connection Electrical connection DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Failure to follow these instructions will result in death or serious injury. Disconnect the mains supply voltage before performing the work and ensure that it cannot be switched on. Verify that no hazards can be caused by electrically conductive objects.
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Rotary indexing ring TR Electrical connection Star connection Delta connection Motor 3 x 400 V Motor 3 x 230 V EF others EF 037 41 / 79 Mounting instructions_062019_4.0_en...
Rotary indexing ring TR Controller Controller 10.1 Basic information on control WARNING LOSS OF CONTROL Failure to follow these instructions can result in death, serious injury, and equipment damage. Consider all potential failure modes of all control paths in your control concept. Implement means and measures for all critical functions to achieve a safe state if a control path fails (for example, emergency stop, overtravel of positions, power outage, and restart).
Rotary indexing ring TR Controller 10.2 External controller (PLC) WARNING UNINTENDED MOVEMENT OR LOSS OF CONTROL If the signal "P" becomes inactive without the PLC having started a new cycle, this output flange is not in the correct position. Usually, this means that the stop position has been overtraveled.
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(position cam in measurement field). Time for releasing the holding brake (*). WEISS motor Type: 71L = 30 ms WEISS motor Type: 71V / 80L / 80V / 90L / 90V /100L = 90 ms...
Rotary indexing ring TR Commissioning Commissioning 11.1 Prerequisites for commissioning The following requirements must be met before the product may be commissioned: The product is properly mounted. The electrical equipment for the power supply of the motor and the holding brake is mounted correctly.
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Rotary indexing ring TR Commissioning WARNING UNINTENDED EQUIPMENT OPERATION Incorrect or unsuitable parameter values or settings can cause unintended movements, trigger signals, and compromise functional safety. Failure to follow these instructions can result in death, serious injury, and equipment damage. Verify that parameter values and settings can only be modified by authorized personnel who fully understand each and every effect of such a modification.
Rotary indexing ring TR Operation Operation 12.1 Basic information on operation WARNING UNINTENDED EQUIPMENT OPERATION Incorrect or unsuitable parameter values or settings can cause unintended movements, trigger signals, and compromise functional safety. Failure to follow these instructions can result in death, serious injury, and equipment damage.
Rotary indexing ring TR Troubleshooting Troubleshooting 13.1 Issue, cause and remedy DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Failure to follow these instructions will result in death or serious injury. Disconnect the mains supply voltage before performing the work and ensure that it cannot be switched on.
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Rotary indexing ring TR Troubleshooting Issue Cause Remedy Output flange/rotary ring are Verify that the output flange/ mechanically blocked rotary ring is not mechanically blocked at the top or the underside Remove the cause of the block Check the gap between the rotary ring and stationary plate for extraneous objects Remove extraneous objects...
Rotary indexing ring TR Cleaning Cleaning 14.1 Performing cleaning DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Failure to follow these instructions will result in death or serious injury. Disconnect the mains supply voltage before performing the work and ensure that it cannot be switched on.
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Rotary indexing ring TR Cleaning WARNING HOT SURFACES The temperature of the motor and the holding brake can exceed 100 °C during operation. Failure to follow these instructions can result in death, serious injury, and equipment damage. Avoid unprotected contact with hot surfaces. Do not allow flammable or heat-sensitive objects in the vicinity of hot surfaces.
Rotary indexing ring TR Maintenance Maintenance 15.1 Maintenance plan When Activity At least once per year Clean all surfaces of the product, chapter 14.1 Verify all screw connections of the product for correct tightening torque Verify correct connection of all plug connections At least every 2 million cycles or once per year Inspect the toothed belt,...
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Rotary indexing ring TR Maintenance WARNING MISSING PROTECTIVE EQUIPMENT Failure to follow these instructions can result in death, serious injury, and equipment damage. Immediately reinstall protective equipment that you may have removed to perform maintenance work after having completed the maintenance work and verify the effectiveness of the protective equipment.
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Rotary indexing ring TR Maintenance Dismounting the motor The product must be in a locked position before the motor is replaced. 1. Disconnect the motor and the holding brake (see operating instructions of the motor manufacturer). 2. Remove the cover [1] by removing the screws.
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Rotary indexing ring TR Maintenance 6. Remove the screws [5] of the pulley. 7. Pull the toothed belt pulley (motor) [6] off of the motor shaft. 8. Remove the four screws [7] of the motor flange and remove the motor. Mounting the motor 1.
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- 45° to 90° along the longitudinal axis in the center between the two pulleys. P Contact WEISS GmbH if you need the frequency for adjusting the toothed belt with a belt tension meter.
Rotary indexing ring TR Maintenance 10. Mount the cover [9] by means of the screws. 11. Reconnect the motor and the holding brake (see operating instructions of the motor manufacturer). 12. Remove all tools and equipment. 13. Perform a test run. 15.4 Inspecting the toothed belt DANGER...
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- 45° to 90° along the longitudinal axis in the center between the two pulleys. P Contact WEISS GmbH if you need the frequency for adjusting the toothed belt with a belt tension meter.
Rotary indexing ring TR Maintenance 4. Mount the cover [4] by means of the screws. 5. Remove all tools and equipment. 6. Perform a test run. 15.5 Replacing the toothed belt DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Failure to follow these instructions will result in death or serious injury. Disconnect the mains supply voltage before performing the work and ensure that it cannot be switched on.
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Rotary indexing ring TR Maintenance WARNING MOVING PARTS Failure to follow these instructions can result in death, serious injury, and equipment damage. Verify that the zone of operation of the moving parts of the product/machine is safeguarded. WARNING HOT SURFACES The temperature of the motor and the holding brake can exceed 100 °C during operation.
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- 45° to 90° along the longitudinal axis in the center between the two pulleys. P Contact WEISS GmbH if you need the frequency for adjusting the toothed belt with a belt tension meter.
Rotary indexing ring TR Maintenance 5. Mount the cover [6] by means of the screws. 6. Remove all tools and equipment. 7. Perform a test run. 15.6 Inspecting the holding brake DANGER ELECTRIC SHOCK CAUSED BY LIVE PARTS Failure to follow these instructions will result in death or serious injury. Disconnect the mains supply voltage before performing the work and ensure that it cannot be switched on.
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Rotary indexing ring TR Maintenance WARNING MOVING PARTS Failure to follow these instructions can result in death, serious injury, and equipment damage. Verify that the zone of operation of the moving parts of the product/machine is safeguarded. WARNING HOT SURFACES The temperature of the motor and the holding brake can exceed 100 °C during operation.
Rotary indexing ring TR Maintenance 2. Pull the protective rubber [3] towards the fan wheel. 3. Blow out abrasion material with compressed air. 4. Measure the air gap [X] with a feeler gauge. The size of the air gap must not exceed 0.2 mm.
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Rotary indexing ring TR Maintenance WARNING MISSING PROTECTIVE EQUIPMENT Failure to follow these instructions can result in death, serious injury, and equipment damage. Immediately reinstall protective equipment that you may have removed to perform maintenance work after having completed the maintenance work and verify the effectiveness of the protective equipment.
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Rotary indexing ring TR Maintenance 2. Remove the circlip [3] from the fan wheel. 3. Remove the fan wheel [4] with two mounting levers at the inside of the plastic collar. 4. Remove the protective rubber [5]. 5. Blow out abrasion material with compressed air.
Rotary indexing ring TR Maintenance 7. Set the air gap [X] around the entire circumference of the brake disc to 0.2 mm by turning the adjusters [7]. 8. Tighten the screws [8]. 9. Measure the air gap [X] around the entire circumference with a feeler gauge.
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Rotary indexing ring TR Maintenance WARNING UNANTICIPATED MOVEMENT OF THE ROTARY RING/THE ROTARY RING The gear is not self-locking. When the drive and the output flange/rotary ring are decoupled, the output flange/rotary ring can move. Failure to follow these instructions can result in death, serious injury, and equipment damage.
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Rotary indexing ring TR Maintenance Dismounting the holding brake 1. Remove all screws [1] of the fan cap [2] and pull off the fan cap [2] from the motor. 2. Remove the circlip [3] from the fan wheel. 3. Remove the fan wheel [4] with two mounting levers at the inside of the plastic collar.
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Rotary indexing ring TR Maintenance 5. Remove the protective rubber [5]. 6. Loosen the screws [6] of the holding brake. 7. Remove the holding brake [11] and the brake lining [10]. 8. To remove the hub [7], remove the two circlips [9] and the parallel key [8].
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Rotary indexing ring TR Maintenance 3. Fasten the holding brake with the screws [6]. 4. Adjust the air gap of the holding brake, chapter 15.7. 5. Pull the protective rubber [7] back into its initial position. 6. Refit the fan wheel and secure it with the circlip [8].
Perform the work described below only on products whose holding brake is supplied with 24 V DC. Verify that the work described below is performed by the WEISS customer service if the holding brake is supplied with a voltage other than 24 V DC.
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Rotary indexing ring TR Maintenance Dismounting the inductive sensor 1. Remove the connector [1] from the inductive sensor [2]. 2. Loosen the screws [3] in the limit switch bushing [4]. 3. Remove the limit switch bushing with the inductive sensor from the cam housing [5]. 4.
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Rotary indexing ring TR Maintenance Mounting the inductive sensor When the inductive sensor is installed, the switching distance between the position cam on the driving cam and the inductive sensor must be adjusted. For this purpose, the posi- tion cam must be located opposite the mount- ing position of the inductive sensor (in the de- tection area of the inductive sensor).
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8. For TR0750A: Manually turn the inductive sensor counter-clockwise by three thirds of a revolution out of the limit switch bushing.
Rotary indexing ring TR Decommissioning Decommissioning 16.1 Decommissioning the product 1. Switch off the product and secure it against unintended switching on. 2. Remove all workpieces and all other objects not belonging to the product from the product. 3. In the case of recommissioning, follow the instructions described, see chapter Dismounting 17.1...
Fax +41-32-6536011 E-mail info@weiss-gmbh.nl E-mail info@weiss-gmbh.de E-Mail info@weiss-gmbh.ch POLAND ITALY USA | CANADA WEISS Poland Sp. z o. o. WEISS Italia S.r.l. WEISS North America, Inc. ul. Wielicka 250 Via dell'Arcoveggio 49/5 3860 Ben Hur Avenue, Suite 3 30-663 Kraków...
Rotary indexing ring TR Service and spare parts 19.2 Ordering spare parts WARNING UNSUITABLE SPARE PARTS AND ACCESSORIES Failure to follow these instructions can result in death, serious injury, and equipment damage. Only use spare parts and accessories which are approved by the manufacturer. Please provide the following information when ordering spare parts: Serial number of the product (see nameplate) Part number of the spare part according to spare parts list...
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