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Eaton Manuals
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IQDP4030
Instructions for installation, operation and maintenance
Eaton IQDP4030 Instructions For Installation, Operation And Maintenance
Electrical distribution system monitor
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Required User-Supplied Hardware
Table 1.Amodel Comparison
Upgrading from the Iq Data Plus II
Replacement Parts
Table 1.Bparts and Accessories
2 Hardware Description
Introduction
Operator Panel
Rear Access Area
Figure 2.1 Three Phase Power Module for Models 4030 and 4130
Figure 2.2 Rear Access Area of Chassis
User-Supplied External Hardware
Optional Communications Module
Specifications
General Specifications
Protective Function Specifications
Table 2.Ageneral Specifications
Table 2.Bprotection Function (Trip) Specifications
Metering Specifications
Table 2.Cmetering Specifications
3 Operator Panel
Introduction
Pushbuttons
Figure 3.1 Operator Panel
Display Window
Leds
Figure 3.2 Power Quadrants, Mathematical
Table 3.Aalarm Codes
Figure 3.4 Induction Motor Load
Figure 3.5 Power Distribution
4 Installation and Startup
Introduction
Panel Preparation and Mounting the Iq Dp-4000
Cutout, Clearances
Mounting
Figure 4.1 Chassis Cutout Dimensions
Mounting the Power Supply Module Separately
Wiring
Figure 4.2 Side Profile Depth Dimensions
Figure 4.3 Power Module Dimensions
Figure 4.4 3-Phase, 3-Wire (up to 600 Volts) Wiring Diagram
Figure 4.5 3-Phase, 3-Wire (above 600 Volts) Wiring Diagram
Figure 4.6 3-Phase, 3-Wire (up to 600 Volts) Wiring Diagram
Figure 4.7 3-Phase, 3-Wire (above 600 Volts) Wiring Diagram
Figure 4.8 3-Phase, 4-Wire (up to 600 Volts) Wiring Diagram
Figure 4.9 3-Phase, 4-Wire (above 600 Volts) Wiring Diagram
Figure 4.10 3-Phase, 3-Wire (up to 600 Volts) Wiring Diagram
Figure 4.11 3-Phase, 3-Wire (above 600 Volts) Wiring Diagram
Figure 4.12 3-Phase, 3-Wire (up to 600 Volts) Wiring Diagram
Figure 4.13 3-Phase, 3-Wire (above 600 Volts) Wiring Diagram
Figure 4.14 3-Phase, 4-Wire (up to 600 Volts) Wiring Diagram
Initial Startup
During Initial Power Application
Figure 4.15 3-Phase, 4-Wire (above 600 Volts) Wiring Diagram
5 Programming the Iq Dp-4000
Introduction
Table 5.Asetpoint Master Sheet
Setting Setpoint Switches
Table 5.Bgeneral System Functions
Table 5.Calarm Functions
Table 5.Doptional I/O Functions
Setpoint Switch Programming Example
System Configuration Setpoint
Frequency Selection Setpoint
Nominal Ac Line Voltage Setpoint
Table 5.Esetpoint Switch Settings
Voltage Transformer Ratio Setpoint
Current Transformer Primary Setpoint
Phase Sequence Setpoint
Demand Setpoints
Table 5.Fac Line Voltage
Current Demand Time Interval
Power Demand Time Interval
Power Demand, Fixed/Sliding
Energy Setpoints
Reset Energy from Faceplate Setpoint
Energy Resolution Setpoint
Table 5.Gpower Demand Intervals for Watts, Vars and Va
Table 5.Hdemand Sampling Interval for Ia, Ib, and IC
Var/Power Factor Sign Convention Setpoint
Alarm Functions - General
Relay Modes Alarm Setpoint
Table 5.Ialarm Relay Mode Setting
Latched/Unlatched (Auto-Reset) Alarm Setpoint
Activate on Overvoltage Alarm Setpoint
Activate on Undervoltage Alarm Setpoint
Activate on Voltage Phase Loss Alarm Setpoint
Activate on Voltage Phase Unbalance Alarm Setpoint
Table 5.Jlatched/Unlatched Settings
Table 5.Kactivate on Overvoltage Settings
Table 5.Lactivate on Undervoltage Settings
Table 5.Mactivate on Voltage Phase Loss Settings
Table 5.Nactivate on Voltage Phase Unbalance Settings
Activate on Voltage Phase Reversal Alarm Setpoint
Activate on Current Phase Loss Alarm Setpoint
Enable/Disable Alarm Setpoint
Alarm Delay Setpoint
Alarm Reset Delay Setpoint
Table 5.Oactivate on Voltage Phase Reversal Settings
Table 5.Pactivate on Current Phase Loss Settings
Table 5.Qenable/Disable Alarm Settings
Table 5.Ralarm Delay Settings
Table 5.Sreset Delay Settings
Overvoltage Detection Level Alarm Setpoint
Undervoltage Detection Level Alarm Setpoint
Voltage Phase Unbalance Detection Level Alarm Setpoint
Alarm Reset Threshold Setpoint
Table 5.Tovervoltage Detection Level Settings
Table 5.Uundervoltage Detection Level Settings
Table 5.Vvoltage Phase Unbalance Detection Level Settings
Table 5.Wreset Threshold Settings
Figure 5.1 Overvoltage Detection and Reset Levels
Figure 5.2 Undervoltage Detection and Reset Levels
Figure 5.3 Voltage Phase Unbalance Detection/Reset Levels
Powernet Programmable Setpoint
Dp-4000 / Dp-2 Mode Setpoint
Optional I/O Setpoints
Discrete Input Setup Setpoint
Sync Pulse Setpoint
Pulse Initiator/Shed Load Setpoint
Table 5.Xpulse Initiator Parameter Selection Settings
Table 5.Yload Shed and Restore Load Settings
Table 5.Zload Shed Parameter Selection Settings
Table 5.Aa Pulse Initiator Rate Selection Settings
6 Troubleshooting and Maintenance
Level of Repair
Maintenance and Care
Troubleshooting
Replacement
Technical Assistance
Table 6.Ainitial Power-On Troubleshooting
Table 6.Boperational Troubleshooting
Return Procedure
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Table 3.Aalarm Codes
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Troubleshooting
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Instructions for Installation, Operation and
Maintenance of Cutler-Hammer IQ DP-4000
Electrical Distribution System Monitor
TD 17548B
Effective January, 2000
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Troubleshooting
TROUBLESHOOTING AND MAINTENANCE
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TECHNICAL ASSISTANCE
48
TABLE 6.BOPERATIONAL TROUBLESHOOTING
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Summarization of Contents
Safety Precautions and Liability Information
Preliminary Comments and Safety
General introduction to safety and document scope.
Warrantee and Liability Information
Details on product warranties and limitations of liability.
General Safety Precaution
General safety guidelines and regulatory compliance.
Factory Correspondence and Support
Contact information for technical support and inquiries.
Introduction to the IQ DP-4000
Product Overview and Features
Describes the IQ DP-4000, its models, and measured parameters.
Required User-Supplied Hardware
Details essential external hardware for operation.
Upgrading from IQ Data Plus II
Information on replacing older IQ Data Plus II units.
Replacement Parts and Accessories
Lists available parts and accessories for ordering.
Hardware Description
Introduction to Hardware Components
Overview of the IQ DP-4000's hardware components.
Operator Panel Description
Details the functions of the front panel interface.
Rear Access Area and Connections
Describes the rear connections and access points.
User-Supplied External Hardware
Lists external components required for installation.
Optional Communications Modules
Information on add-on modules for networking.
Specifications
General Specifications
Overall environmental and power requirements.
Protective Function Specifications
Details on voltage/current loss, unbalance, and reversal protection.
Metering Specifications
Specifies accuracy for amperes, voltage, watts, vars, etc.
Operator Panel
Introduction and Pushbuttons
Overview of the front panel and its controls.
Display Window and LEDs
Explanation of the display window and indicator LEDs.
Installation and Startup
Introduction and Panel Preparation
Outlines installation and panel mounting procedures.
Mounting Power Supply Module Separately
Instructions for mounting the power supply module remotely.
Wiring Procedures
Guidelines for connecting the IQ DP-4000 wiring.
Wiring Diagrams Overview
Illustrates various wiring configurations for the device.
Initial Startup Procedure
Steps for initial power application and verification.
Programming the IQ DP-4000
Introduction to Programming Setpoints
Explains how setpoints are programmed using switches and rotary select.
Setting Setpoint Switches
Step-by-step instructions for setting programming switches.
System Configuration Setpoints
Configures system parameters like voltage, frequency, and phase.
Demand and Energy Setpoints
Configures demand calculation and energy measurement settings.
Var/Power Factor and Alarm Functions
Sets display conventions and introduces alarm features.
Alarm Setpoint Configuration
Enables and configures specific alarm conditions and modes.
Alarm Detection and Reset Levels
Sets thresholds for alarm activation and reset.
PowerNet and Optional I/O Setpoints
Configures remote access and external input/output functions.
Troubleshooting and Maintenance
Level of Repair and Maintenance
Defines scope for unit-level troubleshooting and product upkeep.
Troubleshooting Overview
Introduces troubleshooting by initial startup and operation.
Replacement Procedure
Step-by-step instructions for replacing the unit.
Technical Assistance
Contact information for technical support.
Initial Power-On Troubleshooting
Common issues and solutions during initial startup.
Operational Troubleshooting Guide
Identifies symptoms, causes, and solutions for operational issues.
Return Procedure
Instructions for returning the unit for repair or replacement.
Appendix A: PT Ratio and CT Primary Setpoint Values
Setpoint Switch Configuration Reference
Tables detailing switch settings for various PT/CT ratios.
Appendix B: Setpoint Record Sheets
Master Setpoint Record Sheet
Template for recording all setpoint switch configurations.
General System Setpoint Record Sheet
Forms for recording General System setpoint configurations.
Alarm 1 Setpoint Record Sheet
Forms for recording Alarm 1 setpoint configurations.
Alarm 2 Setpoint Record Sheet
Forms for recording Alarm 2 setpoint configurations.
Optional I/O Setpoint Record Sheet
Forms for recording Optional I/O setpoint configurations.
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