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440R-S13R2
User manual
Rockwell Automation 440R-S13R2 User Manual
Safety relays
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User manual
(88 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Definitions
Preface
Summary of Changes
Who Should Use this Manual
Additional Resources
Chapter 1 Hardware Features
Multi-Position Switches
Overview
Removable Terminal Blocks
Status Indicators
CI Safety Relay (Cat. No. 440R-S13R2)
DI Safety Relay (Cat. No. 440R-D22R2)
DIS Safety Relay (Cat. No. 440R-D22S2)
EM Safety Relay (Cat. No. 440R-EM4R2)
EMD Safety Relay (Cat. No. 440R-EM4R2D)
Optical Communication Bus
Safety Relay (Cat. No. 440R-S12R2)
Chapter 2 Mounting Dimensions
DIN Rail Mounting and Removal
Removal
Spacing
Installation
Enclosure Considerations
Removable Terminals
Help Prevent Excessive Heat
Chapter 3 Wiring Requirements and Recommendation
Wire Size
Terminal Torque
Terminal Assignments
Power, Ground, and Wire
Connect a Power Supply
Ground the Relay
Safety Inputs
Devices with Mechanical Contacts
Devices with OSSD Output
Safety Mats
Safedge Safety Edges
Safety Outputs
Electromechanical Outputs
OSSD Outputs
Surge Suppressors
Single Wire Safety Input and Output
Auxiliary Output
Reset and Monitor Input
Automatic/Manual Reset
Monitored Reset
Monitor with Expansion Relays
Retriggerable Input
Jog Input
Chapter 4 Switch Adjustment
DI and DIS Safety Relays
EMD Safety Relay
Configuration Process
Five Steps to Configure Your GSR Safety Relay
Chapter 5 Indicators During Power-Up
Indicators During Normal Operation
Indicators During Diagnostics
Chapter 6
CI Safety Relay
DI, DIS, and si Safety Relays
Pulse Testing for Inputs
Pulse Testing for OSSD Outputs
Chapter 7
Case 1
Case 2
Case 3
Off Delay, Non-Retriggerable
Off Delay, Retriggerable
Case 1
Case 2
On Delay
Case 1
Case 2
Jog
Case 1
Case 2
Case 3
Chapter 8
CI Safety Relay (Cat. No. 440R-S13R2)
DI Safety Relay (Cat. No. 440R-D22R2)
DIS Safety Relay (Cat. No. 440R-D22S2)
EM Safety Relay (Cat. No. 440R-EM4R2)
EMD Safety Relay (Cat. No. 440R-EM4R2D)
Safety Relay (Cat. No. 440R-S12R2)
Application and Wiring Examples
Chapter 9
CI Safety Relay (Cat. No. 440R-S13R2)
DI Safety Relay (Cat. No. 440R-D22R2)
DIS Safety Relay (Cat. No. 440R-D22S2)
EM Safety Relay (Cat. No. 440R-EM4R2)
EMD Safety Relay (Cat. No. 440R-EM4R2D)
Safety Relay (Cat. No. 440R-S12R2)
Chapter 10 Webpage
Ethernet Communication
Studio 5000 Logix Designer Add-On Profile (AOP)
Chapter 11 Tools Needed
Required Tools
Optional Tools
Follow These Steps
Troubleshooting
View the Pwr/Fault Status Indicator (Step 1)
Check the Power Supply (Step 2)
Check Voltage
Verify Grounding at the Power Supply
Check Safety Device Inputs (Step 3)
Check Voltage-Free Contacts
Examine Pulse Test Waveforms
Effect of OSSD Test Pulses
Detect off Pulses
Capacitance Effect
Long Wire - Resistance Effect
Channel Simultaneity (Discrepancy)
Multiple-Channel Cycling
Recovery Time
Check the Single Wire Safety Circuit (Step 4)
SWS Connections L11 and L12
Check the Reset/Monitoring Circuit (Step 5)
Two-Handed Reset Operation
Applications with OSSD Outputs and Test Pulses
Check the Safety Outputs (Step 6)
Electromechanical Output Issues
OSSD Output Issues
Auxiliary Output Issues
EMD Expansion Safety Relay B1/B2 Inputs (Step 7)
Terminal Block Removal and Replacement
Terminal Block Removal
Terminal Block Replacement
Series, Version, and Manufacturing Date Code
Current Product Label
Old Product Label
Appendix A General Specifications
Environmental Specifications
Safety Inputs IN, IN1, and IN2 Specifications
B1 Input Specifications
Reset Input Specifications
Auxiliary Output Specification
Safety Outputs Specifications
Single Wire Safety (SWS) Specifications
Appendix B Agency Certifications
Compliance with European Union Directives
EMC Directive
Machine Safety Directive
SIL Rating
Performance Level/Category
Index
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Quick Links
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CI Safety Relay (Cat. No. 440R-S13R2)
2
DI Safety Relay (Cat. No. 440R-D22R2)
Download this manual
Guardmaster Safety Relays
Catalog Numbers 440R-S13R2, 440R-S12R2, 440R-D22R2,
440R-D22S2, 440R-EM4R2, 440R-EM4R2D
User Manual
Original Instructions
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