Hypro 6500 Series Installation, Operation, Repair And Parts Manual

Hypro 6500 Series Installation, Operation, Repair And Parts Manual

Roller pumps

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Installation, Operation, Repair and Parts Manual
Hypro roller pumps are designed for agricultural and
industrial spraying and transfer of a variety fluids. These
include insecticides, herbicides, emulsives, aromatic
solvents, liquid fertilizers and many other liquids. The
economical rotary-action roller principle requires no check
valves
while
providing
characteristics with less friction and lower starting torque
than other pumps. Construction features include a cast-
SERIES 4001 & 4101
4-ROLLER PUMP
Max. Flow Rate: ......9 gpm (4001)
7 gpm (4101)
Max. Pressure: ..................150 psi
Max. RPM: ..........1800 rpm (4001)
2600 rpm (4101)
Ports: ........3/4" NPT Inlet & Outlet
Shaft: ....................5/8" Dia. (Solid)
1/2" Dia. (Hollow)
Continuous Operation........100 psi
Intermittent Operation........150 psi
SERIES 1700
5-ROLLER PUMP
Max. Flow Rate: ................45 gpm
Max. Pressure:.................. 200 psi
Max. RPM: ....................1000 rpm
Ports:............1" NPT Inlet & Outlet
............1-1/4" Hose Barb Included
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........200 psi
ROLLER PUMPS
Description
positive
displacement
SERIES 6500
6-ROLLER PUMP
Max. Flow Rate: ................22 gpm
Max. Pressure: ..................300 psi
Max. RPM: ....................1200 rpm
Ports: ........3/4" NPT Inlet & Outlet
..................1" Hose Barb Included
Shaft: ....................5/8" Dia. (Solid)
Continuous Op. ..........100-150 psi
Intermittent Operation........300 psi
SERIES 1500
6-ROLLER PUMP
Max. Flow Rate: ................62 gpm
Max. Pressure: ..................150 psi
Max. RPM: ....................1000 rpm
Ports: ....1-1/2" NPT Inlet & Outlet
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........150 psi
iron, Ni-Resist or the new SilverCast™ body and rotor, 416
stainless steel shaft, sealed factor y-lubricated ball
bearings, cartridge-type lip seals of Viton, Buna-N or
leather, and versatile Super Rollers. (Super Rollers feature
the life of polypropylene and the chemical resistance of
nylon.) Rotation for all models is counterclockwise for easy
tractor PTO drive, except models 4001 and 4101 which are
clockwise. Pumps are available in reverse rotation.
SERIES 7560
8-ROLLER PUMP
Max. Flow Rate: ................22 gpm
Max. Pressure: ..................300 psi
Max. RPM: ....................1000 rpm
Ports: ........3/4" NPT Inlet & Outlet
..................1" Hose Barb Included
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........300 psi
Form L-0100R
SERIES 7700
7-ROLLER PUMP
Max. Flow Rate: ............22.4 gpm
Max.Pressure: ..................200 psi
Max. RPM: ......................800 rpm
Ports: ........3/4" NPT Inlet & Outlet
..................1" Hose Barb Included
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........200 psi
SERIES 1200
4-ROLLER PUMP
Max. Flow Rate: ................74 gpm
Max. Pressure: ..................150 psi
Max. RPM: ......................800 rpm
Ports: ....1-1/2" NPT Inlet & Outlet
Shaft: ......................1" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........150 psi
10-04

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Summary of Contents for Hypro 6500 Series

  • Page 1 Installation, Operation, Repair and Parts Manual 10-04 Description Hypro roller pumps are designed for agricultural and iron, Ni-Resist or the new SilverCast™ body and rotor, 416 industrial spraying and transfer of a variety fluids. These stainless steel shaft, sealed factor y-lubricated ball...
  • Page 2: General Safety Information

    Rollers! When pumping acidic fer tilizer, Hypro recommends only the Silver Series castings and Teflon 13. Periodically inspect the pump and the system rollers, or use one of Hypro's poly centrifugal pumps. components. Perform routine maintenance as required (see Maintenance section).
  • Page 3 Belt/Pulley Drive Installation Belt and pulley drive systems are typically used to reduce pump speed. For determining proper pulley sizes, use the formula below as a guideline and use “A” or “B” section belts. MOTOR RPM FLOW (@ RATED SPEED) PUMP PULLEY DIA.
  • Page 4: System Installation

    Care of the Pump run pump dry. Failure to follow this warning will void the product warranty. Hypro roller pumps are all carefully machined to close tolerance—high pressure operation depends on close-fitting Priming the Pump parts. Proper care and maintenance will keep your pump...
  • Page 5 A rust inhibitor such as Fluid Film Reversing Rotation Section below for proper procedure. (Hypro Part No. 2160-0010 ) can also be squirted into the por ts of the pump. Turn shaft several times to draw Note: Configuration is opposite for 4001 and 4101 series.
  • Page 6: Repair Instructions

    Repair Instructions To Take the Pump Apart 1. Remove the Adapter from the Pump Shaft. 2. File off any burrs on the Pump Shaft. 3. Using a screwdriver, pry off the Bearing Cover on the End Plate and Pump Body 4.
  • Page 7 Re-Assembly Do not machine clean the Body Casting. A more satisfactory job can be done by hand cleaning with an Replace Seals and Bearings emery cloth. Wettable talc powder mixture (5 lbs. powder to 5 gallons water) can be used for breaking in a Carefully place the Seal in the Pump Body with crimped side repaired Pump if Pump appears to be binding.
  • Page 8: Troubleshooting

    Repair Tool Kits Tool Kit No. 3011-0006 for Series 6500 Tool Kit No. 3011-0021 for Series 4001/4101 Consists of: (A = 3010-0001) Endplate Support Fixture; Consists of: (A = 3010-0003) Bearing & Seal Assembly Tool; (B = 3010-0002) Body Support Fixture; (C = 3010-0003) (B = 3010-0004) Bearing Disassembly Tool;...
  • Page 9 Hypro Models 4001C, 4101C, 4001N, 4101N and 4001XL, 4101XL, 4001XL-H, 4101XL-H 18 19 IMPORTANT: When ordering par ts, give PART NUMBER and PART DESCRIPTION. Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers.
  • Page 10 Series 6500 Repair Parts Kits: # 3430-0380 Consists of: (6) Ref. 7 Super Rollers, (1) Ref. 6 O-ring and (2) Ref. 3 Viton Seals # 3430-00175 Consists of: (6) Ref 7 Polypropylene Rollers, (1) Ref. 6 Note: When ordering parts, give quantity, part number, description Oring, and (2) Ref.
  • Page 11 SERIES 7560 Repair Parts Kits: # 3430-0381 Consists of: (8) Ref. 7 Super Rollers, (1) Ref. 6 O-ring and (2) Ref. 3 Viton Seals # 3430-0167 Consists of: (8) Ref 7 Polypropylene Rollers, (1) Ref. 6 Note: When ordering parts, give quantity, part number, description Oring, and (2) Ref.
  • Page 12 Series 7700 Repair Parts Kits: # 3430-0381 Consists of: (8) Ref. 7 Super Rollers, (1) Ref. 6 O-ring and (2) Ref. 3 Viton Seals # 3430-0167 Consists of: (8) Ref 7 Polypropylene Rollers, (1) Ref. 6 Note: When ordering parts, give Oring, and (2) Ref.
  • Page 13 Models 1700C, 1700N, and 1700XL IMPORTANT: When ordering par ts, give PART NUMBER and PART DESCRIPTION. Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers. Ref. Qnty. Part Ref.
  • Page 14 Models 1500C, 1500N, and 1500XL IMPORTANT: When ordering par ts, give PART NUMBER and PART DESCRIPTION. Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers. Ref. Qnty. Part Ref.
  • Page 15 Model 1200 Ref. Qnty. Part Ref. Qnty. Part No. Req'd. Number Description No. Req'd. Number Description 0500-1200 Shaft 1800-0013 Retainer Ring 2230-0018 Set Screw 2840-0049 Bearing Cover 0100-1200C Body (Cast Iron) with seal 6031-0258 Name Plate (Specify Pump Model #) 1610-0005 2001-0006 Ball Bearing...
  • Page 16 Roller Pump Performance Chart American Standard Metric 4001 Models 10.3 RPM GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP RPM LPM HP LPM HP LPM HP LPM HP LPM HP LPM HP LPM HP 1100 5.5 .06 4.9 .14 4.4 .24 4.1 .34 3.8 .41 3.5 .51 3.3 .62 1100 20.8 0.06 18.5 0.14 16.6 .24 15.5 0.34 14.4 0.41 13.2 0.51 12.5 0.62 1400 7.1 .10 6.4 .20 5.9 .32 5.6 .44 5.3 .56 5.0 .68 4.8 .78...
  • Page 17 List of Dimensions — Hypro Adapters PTO Adapters (Female to Female) Part Number PTO (I.D.) Pump End (I.D.) Material Pump Model 1320-0015 3/4" 5/8" steel 4000, 6500 1320-0016 5/8" 5/8" steel 4000, 6500 1 3 ⁄ 8 " (6 spline) 1320-0022 5/8"...
  • Page 18 Material options for rollers and seals are listed in the order of recommendations for usage. These recommendations are only a Roller Pump, Rollers and Seals general guide. For suggestions on specific chemicals or applications, call Hypro’s SHOULD YOU USE? Technical/Applications Department at (800) 445-8360. Application...
  • Page 19 • NOTES •...
  • Page 20 ITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Hypro’s obligation under this warranty is, at Hypro’s option, to either repair or replace the product upon return of the entire product to the Hypro factory in accordance with the return procedures set forth below. THIS IS THE EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY.

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