Hypro 5200 Series Installation, Operation, Repair And Parts Manual

Big twin piston pumps

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Installation, Operation, Repair and Parts Manual
SERIES 5200C
Cast Iron Big Twin Piston Pump
Max. Flow Rate:..... 6 gpm (5206) @ 600 rpm
Max. Pressure: ...................................400 psi
Max. Speed:...........................800 rpm (5206)
Ports: ....................................... 3/4" NPT inlet
Shaft: ..................................................1" solid
1. Warning: Do not pump flammable or explosive fluids
such as gasoline, fuel oil, kerosene, etc. Do not use
in explosive atmospheres.The pump should be used
onlywithliquidscompatiblewiththepumpcomponent
materials. Failure to follow this warning can result in
personal injury and/or property damage and will void
the product warranty.
2. Be sure all exposed moving parts such as shafts,couplers
and adapters are properly shielded or guarded and that
all coupling devices are securely attached before applying
power.
3. Pumps mounted directly on to PTO shaft or other power
shaft must be prevented from rotating with the power
shaft by use of a torque arm. Pump must float freely on
the power shaft and must not be tied rigidly to equipment
on which it is mounted.
4. Do Not Exceed recommended speed, pressure and
temperature for pump and equipment being used.
5. Before Servicing, disconnect all power, make sure all
pressure in the system is relieved, drain all liquids from
the system and flush.
Series 5200 Big Twin
Description
10 gpm (5210)
600 rpm (5210)
3/4" NPT outlet
1-3/8" hollow shaft

Safety Information

Piston Pumps
®
The Hypro Series 5200 Big Twin
for applications in high pressure washers for industrial and
agricultural cleaning needs. It is also useful as a sprayer
pump to apply a wide range of chemicals.
The Series 5200 is constructed of cast iron body and
cylinder heads, unitized stainless steel valve assemblies
and double row ball bearing supported crankshaft. Three
cup materials are available to meet specific pumping needs.
They are:
Leather–for pumping aromatic solvents and other
chemicals damaging to rubber.
Fabric–for pumping most insecticides, herbicides and
fertilizers.
Buna-N Rubber–for pumping soap and detergent
solutions and some fertilizers.
Two crankshaft options are available—1" solid shaft for belt
and pulley or flexible coupling drive, or 1-3/8" hollow shaft
for direct mounting onto a 6-spline 540 rpm PTO shaft.
6. Secure the discharge lines before starting the pump. An
unsecured line may whip, causing personal injury and/or
property damage.
7. Check hose for weak or worn condition before each use.
Make certain that all connections are tight and secure.
8. Periodicallyinspectthepumpandthesystemcomponents.
Performroutinemaintenanceasrequired(seeMaintenance
section).
9. Protect pump from freezing conditions by draining liquid
and pumping rust inhibiting antifreeze solution through
the system, coating the pump interior.
10. Use only pipe, hose and fittings rated for the maximum
psi rating of the pump.
11. Do not use these pumps for pumping water or other liquids
for human or animal consumption.
Form L-0225P
10-05
piston pump is suitable
®

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Summary of Contents for Hypro 5200 Series

  • Page 1: Safety Information

    Form L-0225P Installation, Operation, Repair and Parts Manual 10-05 Description The Hypro Series 5200 Big Twin piston pump is suitable ® for applications in high pressure washers for industrial and agricultural cleaning needs. It is also useful as a sprayer pump to apply a wide range of chemicals.
  • Page 2 This manual will cover the installation of the basic drive for additional information. Read all instructions and general configurations available for the Hypro Big Twin Piston safety information before attempting to install or operate the pumps. Consult the manufacturer of your motor or engine pump.
  • Page 3: Pressure Washing

    System Installation Series 5200 Pump Hook-Up to Series 5200 Pump Hook-Up for Boom for Chemical Spraying Pressure Washing Note: A pulsation dampener such as our Model No. 3375-0017, 3375-0015 or surge tank Model No. 3375-0003 must be installed on the outlet side for optimum performance and maximum life.
  • Page 4: Operation

    If pump is to operate hours at a time, check frequently for: Lubrication Use a small push-type grease gun to lubricate Hypro Series 1. Adequate liquid supply. Pump must not run dry for more 5200 Piston Pumps. Do not use airpowered or hand lever than 30 seconds.
  • Page 5 Inspection of pump parts Before reassembling the pump, thoroughly inspect all parts, Model 5206C Performance with special consideration given to following points: a. Inspect the pump body for erosion at all O-ring seal points and in valve and sleeve holes. Check main bear- ing housing for proper bearing fit.
  • Page 6 g. Next check the connecting rod for wear. If there are 6. Place seal ring on top of guide. visible signs of wear or damage to the hard coating, the 7. Place cup backing plate with O-ring in place over seal connecting rod should be replaced.
  • Page 7 Models 5206C and 5210C Piston Stack Parts Kits Leather Cup Kit No. 3430-0037 (STD) Consists of two each of the following parts: No. 2220-0013 Piston Cap Screw (Ref. 6A), No. 2270- 0012 Washer (Ref. 6B), No. 1720-0030 O-Ring (Ref. 6C), No. 2150-0001 Leather Cup (Ref. 6D), No. 1720-0065 O-Ring (Ref.
  • Page 8: Troubleshooting

    Hypro’s obligation under this warranty is, at Hypro’s option, to either repair or replace the product upon return of the entire product to the Hypro factory in accordance with the return procedures set forth below. This is the exclusive remedy for any breach of warranty.

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