Hypro 4101 Series Installation, Operation, Repair And Parts Manual

Hypro 4101 Series Installation, Operation, Repair And Parts Manual

Roller pumps

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Installation, Operation, Repair and Parts Manual
Hypro roller pumps are designed for agricultural and
industrial spraying and transfer of a variety fluids. These
include insecticides, herbicides, emulsives, aromatic
solvents, liquid fertilizers and many other liquids. The
economical rotary-action roller principle requires no check
valves
while
providing
characteristics with less friction and lower starting torque
than other pumps. Construction features include a cast-
SERIES 4001 & 4101
4-ROLLER PUMP
Max. Flow Rate: ......9 gpm (4001)
7 gpm (4101)
Max. Pressure: ..................150 psi
Max. RPM: ..........1800 rpm (4001)
2600 rpm (4101)
Ports: ........3/4" NPT Inlet & Outlet
Shaft: ....................5/8" Dia. (Solid)
1/2" Dia. (Hollow)
Continuous Operation........100 psi
Intermittent Operation........150 psi
SERIES 1700
5-ROLLER PUMP
Max. Flow Rate: ................45 gpm
Max. Pressure:.................. 200 psi
Max. RPM: ....................1000 rpm
Ports:............1" NPT Inlet & Outlet
............1-1/4" Hose Barb Included
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........200 psi
ROLLER PUMPS
Description
positive
displacement
SERIES 6500
6-ROLLER PUMP
Max. Flow Rate: ................22 gpm
Max. Pressure: ..................300 psi
Max. RPM: ....................1200 rpm
Ports: ........3/4" NPT Inlet & Outlet
..................1" Hose Barb Included
Shaft: ....................5/8" Dia. (Solid)
Continuous Op. ..........100-150 psi
Intermittent Operation........300 psi
SERIES 1500
6-ROLLER PUMP
Max. Flow Rate: ................62 gpm
Max. Pressure: ..................150 psi
Max. RPM: ....................1000 rpm
Ports: ....1-1/2" NPT Inlet & Outlet
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........150 psi
iron, Ni-Resist or the new SilverCast™ body and rotor, 416
stainless steel shaft, sealed factor y-lubricated ball
bearings, cartridge-type lip seals of Viton, Buna-N or
leather, and versatile Super Rollers. (Super Rollers feature
the life of polypropylene and the chemical resistance of
nylon.) Rotation for all models is counterclockwise for easy
tractor PTO drive, except models 4001 and 4101 which are
clockwise. Pumps are available in reverse rotation.
SERIES 7560
8-ROLLER PUMP
Max. Flow Rate: ................22 gpm
Max. Pressure: ..................300 psi
Max. RPM: ....................1000 rpm
Ports: ........3/4" NPT Inlet & Outlet
..................1" Hose Barb Included
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........300 psi
Form L-0100R
SERIES 7700
7-ROLLER PUMP
Max. Flow Rate: ............22.4 gpm
Max.Pressure: ..................200 psi
Max. RPM: ......................800 rpm
Ports: ........3/4" NPT Inlet & Outlet
..................1" Hose Barb Included
Shaft: ................15/16" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........200 psi
SERIES 1200
4-ROLLER PUMP
Max. Flow Rate: ................74 gpm
Max. Pressure: ..................150 psi
Max. RPM: ......................800 rpm
Ports: ....1-1/2" NPT Inlet & Outlet
Shaft: ......................1" Dia. (Solid)
Continuous Operation........100 psi
Intermittent Operation........150 psi
10-04

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Summarization of Contents

Hypro Roller Pump Description
Pump Overview and Features
General introduction to Hypro roller pumps, their design, and applications.
General Safety Information
Essential Pump Operation Safety
Critical safety guidelines for safe operation and handling of Hypro roller pumps.
Drive Source Installation Methods
Tractor PTO Drive Setup
Guide for installing Hypro pumps on tractor PTO systems.
Belt and Pulley Drive Setup
Instructions for configuring belt and pulley systems for pump speed control.
Direct Drive Coupling Installation
Steps for connecting pumps directly to drive units using flexible couplings.
Pump Operation and Maintenance
System Installation Guidelines
Best practices for installing pump systems, including suction and discharge lines.
Priming, Flushing, and Care
Procedures for priming, flushing, preventing corrosion, and general pump care.
Pump Rotation and Reversing
Explanation of pump rotation direction and how to reverse it.
Pump Repair Procedures
Disassembly and Component Inspection
Detailed steps for dismantling the pump and inspecting parts for wear.
Re-Assembly and Sealing
Instructions for reassembling the pump, including seal and bearing replacement.
Rotor Alignment and Centering
Methods for ensuring correct rotor placement and alignment within the pump.
Troubleshooting and Repair Tools
Common Pump Performance Issues
Solutions for frequent problems like priming, pressure loss, and pump not turning.
Essential Repair Tool Kits
Overview of specialized tool kits needed for Hypro pump maintenance.
Hypro Adapter and Coupler Dimensions
PTO Adapter Specifications
Dimensional data and model compatibility for PTO adapters.
Quick Coupler Specifications
Dimensional data and model compatibility for quick couplers.
Chemical Compatibility Guide
Pump Selection by Chemical Type
Recommendations for choosing pumps, rollers, and seals based on chemical usage.
Hypro Limited Warranty and Support
Warranty, Returns, and Procedures
Information on warranty coverage, return process, and required documentation.
Technical and Service Contact Info
How to contact Hypro for technical assistance and warranty claims.

Table of Contents