horsch MT-15 SN 33001501 Series Owner's Manual
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horsch MT-15 SN 33001501 Series Owner's Manual

horsch MT-15 SN 33001501 Series Owner's Manual

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Issued December 2013
MT-Series Joker
13/15/20
Owner's Manual
Serial Numbers:
MT-13 SN 330013014001 – 330013016002
MT-15 SN 330015014001 – 330015016006
MT-20 SN 330020014001 – 330020016002
Ver. 1.11 12/2019
M T - S e r i e s J o k e r O w n e r ' s M a n u a l
1 |
P a g e

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  • Page 1 Issued December 2013 MT-Series Joker 13/15/20 Owner’s Manual Serial Numbers: MT-13 SN 330013014001 – 330013016002 MT-15 SN 330015014001 – 330015016006 MT-20 SN 330020014001 – 330020016002 Ver. 1.11 12/2019 M T - S e r i e s J o k e r O w n e r ’ s M a n u a l P a g e...
  • Page 2 P a g e M T - S e r i e s J o k e r O w n e r ’ s M a n u a l...
  • Page 3 M T - S e r i e s J o k e r O w n e r ’ s M a n u a l P a g e...

  • Page 4: Table Of Contents

    Machine Registration (Important Notice to Dealer/Owner!) ............8 Warranty Guidelines........................9 Machine Registration Form: Customer’s Copy ................11 Machine Registration Form: Dealer’s Copy ................13 Machine Registration Form: HORSCH’s Copy ................15 Delivery Form: DEALERS’s Copy .....................17 Product Specification ........................19 In These Operating Instructions ....................20 Authorized Operators ......................20...
  • Page 5 Hitching/Unhitching the Machine ....................35 Hitching-up: ...........................35 Parking: ..........................35 Roll-Flex Packer ........................36 Setup Procedure ........................37 On hard level surface: ......................37 In Field Setup: ........................37 Machine Adjustment .........................38 RingFlex Packer ........................39 Setting the RingFlex Packer: ....................39 Maintenance: .........................39 Assembly, Mounting the Packer ....................41 Disassembly, Remove the Packer ..................42 Depth Setting ..........................43 Maintenance and Servicing .......................44...
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  • Page 8: Introduction - Safety & Guidelines

    Right hand and left hand are determined by facing the direction of forward travel respectively. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual at any time without notice.

  • Page 9: Warranty Guidelines

    Warranty Guidelines 1. The period of warranty for material defects relating to HORSCH products will be 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply. They shall become effective upon delivery of the machine to the end customer, unless the unit is stored during seasonal months, whereas the machine is not utilized.
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  • Page 11: Machine Registration Form: Customer's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
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  • Page 13: Machine Registration Form: Dealer's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
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  • Page 15: Machine Registration Form: Horsch's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
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  • Page 17: Delivery Form: Dealers's Copy

    Delivery Form: DEALERS’s Copy Serial Number: …………………………………… At the time the machine is delivered, the following checklist is a reminder of information which should be conveyed directly to the customer. Check off each item as it is fully explained to customer.
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  • Page 19: Product Specification

    The Serial number, along with Model number of the machine, can be found on the Serial Number Tag. HORSCH, LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine.

  • Page 20: In These Operating Instructions

    In These Operating Instructions The operating instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used: Important instructions! If there is a risk of injury! If there is a risk to life and limb! It is important that all the safety instructions contained in these operating instructions and all the warning signs on the machine are read thoroughly and understood prior to operation of the machine.

  • Page 21: Information Regarding Safety

    Information Regarding Safety The following warnings and safety instructions apply to all sections in these operating instructions. Safety Symbols on the Machine: Read and adhere to the operating instructions before starting up the machine! Stay clear of swinging area of retractable and extendible machine parts! Switch the engine off and pull out the key before starting maintenance and repair work! Never reach into areas where there is a risk of crushing, as long as parts...

  • Page 22: Operational Safety

    Operational Safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The Machine Registration Form has to be completed and returned to HORSCH LLC. Road Traffic Safety The valid road traffic regulations are to be observed when travelling on public roads, paths and areas.

  • Page 23: Hitching/Unhitching

    Hitching/Unhitching There is risk of injury to persons when hitching/unhitching the machine to the three-point hitching device of the tractor. • Secure the machine against rolling away. • Take special care when reversing the tractor. Never stand between tractor and machine. •...

  • Page 24: Extracting Stuck Machine Safety & Guidelines

    Extracting Stuck Machine Safety & Guidelines Follow proper hooking and towing recommendations below for extracting stuck machines. If damage is incurred to a machine during extraction due to improper procedure, any applicable warranties may be void! • Avoid wet, water logged and muddy ground conditions so as not to get stuck. •...

  • Page 25: Correct Calculation Of Ballasting

    Correct Calculation of Ballasting The permissible total weight, the permissible axle loads and the load bearing capacity of the tires must not be exceeded when attaching implements in the 3-point linkage at front and rear. The front axle of the tractor must always be loaded with at least 20 % of the tractor’s curb weight! Before transportation on public roads you must make sure that the tractor is not overloaded and suitable for this implement.

  • Page 26: Formulas

    Formulas: 1. Calculation of minimum front ballasting with rear implement: Enter the result into the table. Calculation of minimum rear ballasting with front implement: Enter the result into the table. Calculation of the real front axle load: Enter the result of the calculated actual front axle load and the permissible front axle load from the operating instruction of the tractor into the table.

  • Page 27: Table

    Table: The calculated values must be lower than or equal with the permissible values. Actual Value Permissible Value Two Times (x2) the from Operating Permissible Tyre Bearing Calculated Instructions Capacity Minimum Ballasting (Front/Rear) Total Weight < Front Axle Load < lbs <...

  • Page 28: Technical Data

    Technical Data Joker MT-13 Working width:........11’ 8” Transport width:........13’ Weight:..........6458 Lbs. * Number of discs: ......... Hitching: Hitching:..........Three-point Cat III; QuickHitch Compatible Road lighting equipment:...... 12 V Power requirements:......120-160 HP Joker MT-15 Working width:........13’ 4” Transport width:........

  • Page 29: Reference Illustration

    Reference Illustration MT20 M T - S e r i e s J o k e r O w n e r ’ s M a n u a l 29 | P a g e...

  • Page 30: Settings/Operation

    Settings/Operation Cultivation tools: The disc blades of the machine cut the harvest residues and the soil and mix the residues into the soil down to working depth. The Joker series high speed tillage machines are equipped with 20’’ disc blades. There are currently two (2) options available of disc blades to equip your machine to suite your needs: Smooth Disc Blade Notch Disc Blade...
  • Page 31 Notes on cleaning: The mechanical seals of the disc hubs are very sensitive. If water has entered them and the machine is then parked over a longer period of time, damage may occur. This can cause corrosion, and both mechanical seal rings may stick together. The mechanical seal rings will then rotate around the O-ring and damage it.
  • Page 32 Assy, Bearing Blade – 5-Hole 32 | P a g e M T - S e r i e s J o k e r O w n e r ’ s M a n u a l...
  • Page 33 Assembly Sequence: Fill hub unit completely with grease. Tapered Roller Bearing should be packed with grease prior to installation! M T - S e r i e s J o k e r O w n e r ’ s M a n u a l 33 | P a g e...

  • Page 34: Road Lighting Equipment

    Road Lighting Equipment Pin Description Ground Brake Left Turn Not Used* Right Turn Tail Lights 7. 12V +* * If you’re not getting Depth Control option to power “ON”, you may have to switch 12V+ to Pin 4. 7-Pin Connector Check the road lighting equipment at regular intervals to prevent any other road users from being endangered by negligence! 34 |...

  • Page 35: Hitching/Unhitching The Machine

    Hitching/Unhitching the Machine Nobody is to remain between the tractor and the machine when hitching up and unhitching. Hitching-up: • Hitch up the machine to the three-point hitch on the tractor. • Connect the road lighting equipment plug and check the function. •...

  • Page 36: Roll-Flex Packer

    Roll-Flex Packer The RollFlex system can be attached as a rear packer on the machine. The RollFlex system consists of a frame support, numerous spring tongues, heavy duty 50mm greaseless maintenance free bearings and miscellaneous shims and hardware. NOTE: Proper shimming technique will reduce or minimize side load on the bearings. See model year specific parts catalog for further illustration and reference.

  • Page 37: Setup Procedure

    Setup Procedure On hard level surface: 1. Unhook tractor and implement with Roll-Flex upper depth control pins removed. 2. Set tractor lower link arms to allow lateral float. 3. Adjust lower links so both are at same height. 4. Raise the three-point hitch so that the lower links are just touching the lower mounting pins on the implement.

  • Page 38: Machine Adjustment

    Machine Adjustment 1. Adjust length of lower link arms so machine is level side-to-side. 2. Remove lateral float locks from tractor lower link arms. This will allow the machine to follow the ground contour independent of the tractor. 3. Place hitch sway blocks to prevent side movement of arms when working. 4.

  • Page 39: Ringflex Packer

    RingFlex Packer The RingFlex system can be attached as a rear packer on the machine. While in field use, the packer is used to lift/lower the machine. The RingFlex system consists of a frame support, numerous spring half-rings, heavy duty 50mm greaseless maintenance free bearings and miscellaneous shims and hardware.
  • Page 40 RingFlex Packer M16 Hex Bolts – Torque to 125 Ft-lbs. (x1). Torque from nut side. M12 Hex Bolts – Torque to 225 Ft-lbs. (x2). Torque from nut side. RingFlex Packer Frame Tube & Springs 40 | P a g e M T - S e r i e s J o k e r O w n e r ’...

  • Page 41: Assembly, Mounting The Packer

    Assembly, Mounting the Packer Dropping and rolling machine parts can cause severe crushing, etc. • Support the raised machine by appropriate means and secure the packer against rolling away. • Comply with the accident prevention instructions. Perform this function on all packer bearings of this style: 1.

  • Page 42: Disassembly, Remove The Packer

    Disassembly, Remove the Packer Dropping and rolling machine parts can cause severe crushing, etc. • Support the raised machine by appropriate means and secure the packer against rolling away. • Comply with the accident prevention instructions. Perform this function on all packer bearings of this style: 1.

  • Page 43: Depth Setting

    Depth Setting In working position, the packer carries the machine at the rear. The inclination of the machine is determined by the front three-point hitch. In the field, lower the machine and switch the linkage control unit to float position. In working position, use the pins to adjust the packer height, until the desired working depth is reached.

  • Page 44: Maintenance And Servicing

    Maintenance and Servicing Observe the safety instructions for maintenance and servicing. Your machine has been designed and constructed for maximum power, efficiency and user- friendliness according to a multitude of operating conditions. Your machine has been checked at the factory and by your appointed dealer prior to delivery in order to determine that the machine is in perfect condition.

  • Page 45: Lubricating Machine

    • Oily waste and waste oil have to be disposed of according to the legal regulations. Check with your local Hazardous Waste Management facility. Service HORSCH LLC hopes you are completely satisfied with your machine and the HORSCH company itself. Please contact your distribution partner or authorized dealer in the event of a problem.

  • Page 46: Maintenance Schedule

    Maintenance Schedule Maintenance Schedule After the first few operating hours: Work instructions: Interval: All screwed and plug-in Check for tightness and tighten screw connections connections In operation Lubricate Lubricate the safety pins 40 hours Lubricate the packer shafts 40 hours Check condition, bearing and fastening.

  • Page 47: Lubrication Points

    Lubrication Points MT Series Joker –Lubrication Points (Rear Roll-Flex Packer pivot pins – x2) Roll-Flex Depth Setting Pins (Not greasable – reference only) M T - S e r i e s J o k e r O w n e r ’ s M a n u a l 47 | P a g e...

  • Page 48: Troubleshooting

    Troubleshooting Problem Cause Solution Machine does not track Machine is not level front Adjust hitch top link. straight. to back. Change packer depth stop location. Machine does not stop at Hitch stop point not set Refer to tractor operator desired depth. correctly.
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  • Page 50: Bolt Tightening Torques - Metric Bolts

    Bolt Tightening Torques - Metric Bolts Bolt tightening Torques - Metric bolts (Ft. Lbs) Bolt Diameter Grade 4.8 Grade 5.8 Grade 8.8 Grade 10.9 Grade 12.9 Wheel Nuts/ Bolts Size Pitch Dry Lubed Dry Lubed Dry Lubed Dry Lubed Dry Lubed 0.50 0.70 0.80...

  • Page 51: Bolt Tightening Torques - Imperial Bolts

    Bolt Tightening Torques - Imperial Bolts Bolt tightening Torques - Imperial bolts (Ft. Lbs) Bolt Diameter SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Thread Lubed Lubed Lubed Lubed 5/16 5/16 7/16 7/16 9/16 9/16 1000 1 1/8 1280 1150 1 1/8...

  • Page 52: Notes

    Notes: 52 | P a g e M T - S e r i e s J o k e r O w n e r ’ s M a n u a l...

  • Page 53: Index

    Index Ballast ............27 Rear axle load ..........25 RollFlex ............36 Draft control ..........48 Safety ............8 serial number ...........19 Front axle load ......... 25 Smooth Disc ..........30 Machine Registration ......... 8 track ............48 Notch Disc ..........30 warranty ............ 8 Go to Top M T - S e r i e s J o k e r O w n e r ’...
  • Page 54 HORSCH, LLC 200 Knutson St. Mapleton, ND 58059 USA Telephone: (701) 532-1000 Fax: (701) 532-1101 Email: info.us@horsch.com Web: www.horsch.com PN 04549210...

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