Table of Contents

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Ingecon
Sun Power
®
Installation manual

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Table of Contents
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Summarization of Contents

Important Safety Precautions
General Safety Warnings
General warnings regarding qualified personnel, safety legislation, and understanding the manual for safe operation.
Personnel Safety Hazards
Hazard Identification
Identification of hazards for people: electric shock, explosion, crushing, and high temperatures.
Equipment Safety and Protection
Equipment Hazards and PPE
Hazards related to equipment operation (ventilation, connections) and required Personal Protective Equipment (PPE).
Product Overview
Equipment Description and Models
General description of the inverter's function and a list of available Ingecon Sun Power models.
Compliance and Optional Features
Regulatory Compliance and CE Marking
Details on compliance with directives, CE marking, and relevant standards.
Optional Kits
Description of optional kits that can be added to enhance unit functionality.
System Description and Environment
Installation Environment Requirements
Guidelines for unit location, IP grade, ambient temperature, and atmospheric conditions.
Ventilation and Environmental Conditions
Ventilation Requirements
Details on required airflow, clearance, and ventilation grids for proper operation.
Environmental Operating Specifications
Summary of environmental operating conditions like temperature and humidity limits.
Electrical Installation and EMC
Electrical Installation Characteristics
Characteristics of electrical installations for connecting units with transformers.
EMC Requirements
Information on EMC requirements, filtering, and galvanic isolation.
Handling and Reception
Handling Symbols and Reception
Explanation of transport symbols and the equipment reception procedure.
Equipment Handling and Movement
Handling and Unpacking Procedures
Step-by-step guide for safe handling and unpacking to prevent damage.
Moving and Transporting Equipment
Guidelines and recommendations for moving and transporting the unit safely.
Storage and Waste Management
Storage and Conservation Guidelines
Recommendations for proper storage and conservation of the unit.
Waste Handling and Recycling
Procedures for handling and recycling unit waste and packaging.
Safety Instructions
Safety Symbols and General Precautions
Explanation of safety symbols and general precautions for unit operation.
General Risk Prevention
General Risks and Preventive Measures
Identification of general risks (impact, knocks) and their preventive measures.
Task-Specific Safety Measures
Additional Handling Risks and Tasks
Additional risks in handling, task types, and the '5 Golden Rules'.
Workplace Safety
Personal Protective Equipment (PPE)
Mandatory Personal Protective Equipment (PPE) for inspection and handling tasks.
Safety During Work Operations
Safety measures for accessing the unit, shutdown procedures, and voltage checks.
Installation
General Installation Requirements
General requirements for ventilation, space, and external connections during installation.
Fixing the Unit to the Floor
Instructions and requirements for anchoring the unit securely to the floor.
Transformers and Insulation Monitoring
Grid Connection Transformer Specs
Technical characteristics of grid connection transformers.
Auxiliary Transformer and Insulation Monitor
Function of the auxiliary transformer and details on the insulation monitor.
Electrical Connection
Making Electrical Connections
General procedures and safety precautions for making electrical connections.
Cabling and Connection Details
Cable Inlets and Cabling Connections
Description of cable inlets and overview of cabling connection types.
Connection Sequence and Diagrams
Order of Unit Connection
Specifies the correct sequence for making electrical connections to the unit.
System Wiring Diagrams and Indicators
Wiring diagrams for different models and description of fault indicators.
Communication Connections
Auxiliary Connections and RS-485 Port
Accessing auxiliary connections and setting up RS-485 serial port communication.
Modem Communication Setup
GSM/GPRS Modem Connection
Instructions for connecting the unit via GSM/GPRS modem for wireless communication.
Ethernet Communication Setup
Ethernet Connection Procedure
Instructions for establishing Ethernet communication with the unit.
Grounding and Auxiliary Power
Ground Connections and Auxiliary Supply
Procedures for safety grounding and connecting the auxiliary power supply.
Grid Connection Guidelines
Guidelines for connecting the unit to the electrical grid safely.
PV Array Connection
Connecting to the PV Array
Detailed steps and safety precautions for connecting the unit to the PV array.
Unit Synchronization
Synchronizing Multiple Units
Procedure for synchronizing multiple Ingecon Sun Power TL units.
Available Kits
Nighttime Power Supply and Grounding Kits
Details on Nighttime Power Supply and Grounding Kits for unit functionality.
Additional Kits
Remote Triggering and Heating Resistor Kits
Information on Remote Triggering and Heating Resistor Kits for specific applications.
Commissioning
Equipment Inspection and Startup Safety
Pre-startup inspection procedures and safety measures for commissioning.
Unit Startup and Verification
Startup Procedures and Checks
Initial startup steps and verification checks for correct operation.
Preventive Maintenance
Maintenance Tasks Overview
Overview of recommended preventive maintenance tasks and their frequency.
Maintenance Actions
Ventilation System Maintenance
Procedures for maintaining ventilation fans and cleaning filters.
Display and Control Interface
Keypad and LED Indicators
Description of the unit's keypad functions and LED status indicators.
Display Operation
Understanding the Display Screen
Explanation of the display screen layout, functions, and data interpretation.
Menu Navigation and Monitoring
Main Menu Structure and Monitoring
Navigating the main menu and interpreting monitoring parameters.
Alarms and Shutdowns
Alarm Codes and Shutdown Reasons
List of alarm codes, reasons for shutdown, and recent shutdown history.
System Settings
Basic Settings Configuration
Configuration of date, time, language, and inverter number.
Inverter Data and Advanced Settings
Inverter Specific Data
Display of inverter-specific data like serial number and firmware versions.
Advanced Settings
Configuration of grid limits, ground connection, and connection time.
Troubleshooting Introduction
LED Status Indicators
Interpreting LED signals for troubleshooting unit status.
Green LED Status Interpretation
Detailed interpretation of the Green LED modes and their meaning.
Alarm Indicators
Orange and Red LED Alarms
Explanation of Orange and Red LED alarms and associated issues.
Insulation Fault Troubleshooting Procedure
Step-by-step procedure to diagnose and resolve insulation faults.
Comprehensive Alarm List
Alarms, Reasons, and Descriptions
A comprehensive table listing all alarms, reasons for shutdown, and descriptions.
Protection Alarms Diagnosis
AC and DC Protection Alarms
Details on alarms triggered by AC and DC protection elements.
Incident Response Protocol
General Incident Response Steps
General step-by-step protocol for responding to unit incidents and alarms.
Voltage and Frequency Out of Range
Troubleshooting steps for alarms related to grid voltage and frequency deviations.
Component-Specific Troubleshooting
Temperature Alarm Troubleshooting
Troubleshooting steps for temperature-related alarms and unit overheating.
NTC and Thermal Switch Checks
Procedures for checking the functionality of NTC components and thermal switches.
Protection Fault Diagnosis
AC Circuit Protection and Contactor Faults
Troubleshooting AC circuit protection and contactor shutdown issues.
DC Circuit Protection Faults
Troubleshooting procedures for DC circuit protection alarms.
Fault Diagnostics
Insulation Fault Diagnosis and Manual Shutdown
Diagnosing insulation faults and troubleshooting manual shutdowns.
Filter Protection and Component Replacement
Switching Filter Protection Troubleshooting
Troubleshooting issues related to the switching filter protection.
Replacing the Electronic Block
Step-by-step guide for safely replacing the unit's electronic block.
Component Replacement
Replacing Varistors on Intake Board
Procedure for replacing varistors on the intake board.
Terminal Strip and Equipment Layout
Terminal Strip Description
Detailed description of the terminal strip connectors and their functions.
Equipment Layout Overview
General view of the main components and their layout within the unit.

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