Ecoflam Multicalor 1000.1 MD Manual
Ecoflam Multicalor 1000.1 MD Manual

Ecoflam Multicalor 1000.1 MD Manual

Gas / light-oil dual burners

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GAS / LIGHT-OIL DUAL BURNERS
techniques for energy saving
MODELS
G A S T E C
Multicalor 700.1 MD
Multicalor 800.1 MD
Multicalor 1000.1 MD
Multicalor 1200.1 MD
Light oil / Natural Gas 300 mbar
LB1360
27.05.2004

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Summarization of Contents

MODELS
Technical Specifications
Detailed technical data including power, capacity, and flow rates for each model.
Overall Dimensions and Working Fields
Diagrams and graphs illustrating physical size and operational performance ranges.
BURNER OPERATION AND CONNECTION
Electrical Connections
Guidelines for connecting the burner's electrical system to the power supply.
Gas Pipeline Connection
Procedure for connecting the burner to the gas supply system.
Burner Start-up Sequence
Step-by-step guide for safely starting the burner for the first time.
Combustion Adjustment
Procedures for adjusting and verifying combustion for efficiency and safety.
OPERATIONAL PROCEDURES AND ANALYSIS
Operating Cycle Description
Explanation of the burner's operational cycles and sequences.
Air Damper Motor Adjustment
Information on adjusting the air damper motor for optimal performance.
Burner Capacity Calculation
Method for calculating the burner's output capacity in kW.
AIR AND GAS ADJUSTMENT
Air Adjustment Overview
Guide to the air adjustment selector and its positions.
Minimum Burner Capacity Adjustment
Steps to adjust minimum air and gas flow rates for stable low flame.
Maximum Gas Capacity Adjustment
Procedure for setting the maximum gas flow rate or pressure.
Maximum Air Flow Rate Adjustment
How to adjust the maximum air flow rate for high flame operation.
Intermediate Burner Capacity Setting
Method for setting intermediate air/gas flow rates using the servomotor.
Firing Head Settings
Instructions for setting the firing head for optimal combustion.
ADJUSTMENTS AND MONITORING
Gas Minimum Pressure Switch Adjustment
Procedure to adjust the gas minimum pressure switch.
Air Pressure Switch Adjustment
Steps to adjust the air pressure switch for proper operation.
Ionization Current Measurement
How to check the ionization current for flame verification.
Firing Head Removal
Instructions for safely removing the firing head.
LIGHT-OIL FUEL OPERATION
Pre-Installation Checks
List of essential checks before operating the burner with light-oil.
Oil Delivery Adjustment
Procedure for adjusting oil supply based on nozzle and pressure.
Hydraulic Circuit Overview
Diagram illustrating the burner's oil hydraulic circuit.
OIL PUMP AND PRESSURE REGULATION
Oil Pump Priming and Adjustment
Steps for priming and adjusting the oil pump.
Pressure Regulating Valve Adjustment
Instructions for adjusting the oil pressure regulating valve.
IGNITION, CONTROL, AND MAINTENANCE
Ignition Electrode Positioning
Correct positioning of ignition electrodes for reliable ignition.
Nozzle Cleaning and Replacement
Procedure for cleaning or replacing fuel nozzles.
Control Panel Description
Explanation of the burner's control panel functions and indicators.
Periodic Maintenance Schedule
Recommended checks and maintenance tasks performed periodically.
BURNER TROUBLESHOOTING
Burner Fails to Start
Checks and remedies when the burner does not initiate operation.
Pre-Purging Lockout
Troubleshooting steps for lockout after pre-purging.
Ignition Failure
Diagnosing and resolving ignition failures.
Lockout After Safety Time
Reasons and solutions for lockout after the safety time.
Lockout After Few Moments
Addressing shutdowns occurring shortly after ignition.
Failure to Switch to High Flame
Troubleshooting steps when the burner does not reach high flame.
RWF 40 REGULATOR OPERATION
Regulator Display and Keys
Description of the RWF 40 regulator's display and control keys.
Programming Levels Overview
Flowchart illustrating the different programming levels.
RWF 40 PARAMETER SETTINGS
Changing Set Points
Procedure for modifying the set point values.
Setting PID Parameters
Guidance on adjusting PID parameters for system adaptation.
Ignition and Shutoff Differentials
Adjusting the ignition and shutoff differential settings.
Manual vs. Automatic Mode
How to switch between manual and automatic operating modes.
Climatic Compensation Setup
Configuring the regulator for climatic compensation using external probes.
PARAMETERIZATION AND PROBE CONFIGURATION
Parameterization Graph
Graph illustrating parameterization based on external temperature.
Probe Connection Diagrams
Diagrams showing how to connect various sensor probes.
CONFIGURATION AND ERROR INDICATION
Input Configuration Settings
Indications for configuring analog inputs 1, 2, and 3.
Error and Fault Display
Explains error codes and blinking display situations.
COMPONENT REPLACEMENT
RWF 40 Regulator Replacement
Step-by-step instructions for replacing the RWF 40 regulator.
DETAILED PARAMETERS AND CONFIGURATION
Parameter Settings Summary
Table summarizing parameter settings for different probes.
Configuration Options
Table detailing configuration options for analog inputs and setpoints.
WIRING DIAGRAMS
Electrical Connections Diagram
Diagram illustrating the electrical connections of the burner system.
WIRING AND COMPONENT IDENTIFICATION
Component Wiring Labels
Labels and definitions for various components in the wiring diagrams.
MECHANICAL COMPONENTS
Exploded View Diagram
Exploded view showing the assembly of burner components.
PARTS LIST
Multicalor 1000.1 MD Component List
Detailed list of parts for the Multicalor 1000.1 MD model.

Table of Contents