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Instructions–Parts List
Bulldogr and Kingr Pumps
Use for transfer of medium to high viscosity materials. For
professional use only.
Not for use in explosive atmospheres.
See List of Models and Table of Contents on page 2.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
306916U
ENG
01557A
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Summary of Contents for Graco King Series
- Page 1 Instructions–Parts List Bulldogr and Kingr Pumps 306916U Use for transfer of medium to high viscosity materials. For professional use only. Not for use in explosive atmospheres. See List of Models and Table of Contents on page 2. Important Safety Instructions Read all warnings and instructions in this manual.
- Page 2 ....... Graco Warranty .......
- Page 3 D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor. D Do not alter or modify this equipment. Use genuine Graco parts and accessories.
- Page 4 WARNING SKIN INJECTION HAZARD Spray from the valve, leaks or ruptured components can inject fluid into your body and cause ex- tremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. D Fluid injected into the skin is a serious injury.
- Page 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re- sult in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 6. D If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately.
- Page 6 Installation and Parts drawings. 5. Fluid supply container: According to your local code NOTE: Always use Genuine Graco Parts and Acces- sories, available from your Graco distributor. 6. Object being sprayed: According to your local code.
- Page 7 For assistance in de- signing a system to meet your needs, contact your A bleed-type master air valve (D) and a fluid drain Graco distributor. valve (H) are required in your system. These accessories help reduce the risk of serious injury...
- Page 8 Keep the packing nut/wet-cup (45) one-half full with 3. Close the bleed-type master air valve (required in Graco Throat Seal Liquid (TSL), to help prevent the your system). fluid being pumped from drying on the displacement rod and damaging the packings. See Fig. 3. Do not use TSL with food or sanitary applications.
- Page 9 Operation 6. Release the trigger and lock the trigger safety. The Relieve the pressure. Whenever you shut off the pump will stall against pressure. pump. Stop the pump at the bottom of its stroke to keep fluid from drying on the exposed displacement 7.
- Page 10 Troubleshooting Before servicing this equipment, always make sure to WARNING relieve the pressure. To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the NOTE: Check all possible problems and solutions Pressure Relief Procedure on page 8. before disassembling the pump.
- Page 11 Service Disassembly WARNING 1. Remove the cotter pin (2). Unscrew the coupling To reduce the risk of serious injury whenever you nut (14) and the three tie rod locknuts (5). See Fig. are instructed to relieve pressure, always follow the 4.
- Page 12 Service Reassembly 7. Carefully guide the intake valve housing (25) up over the priming rod (28) and install it on the 1. Lubricate the throat gland/packing stack (55*^). cylinder (29). Install the four washers (56) on the Install the gland/packing stack into the outlet tie bolts (19) and insert the tie bolts through the housing (26), with the lips of the v-packings facing outlet housing (26) so they engage the holes in the...
- Page 13 Service Torque to 40–50 ft-lb (54–68 NSm) Torque to 60 ft-lb (81 NSm) Lips of v-packings must face down Lips of v-packings must face up DETAIL A 55*^ DETAIL B See Detail A See Detail B DETAIL C See Detail C 01561 Fig.
- Page 14 Parts Model 954180, Series A Model 949444, Series A 10:1 Ratio Bulldog Sanitary Pump 10:1 Ratio Bulldog Sanitary Pump with Adjust–A–Stroke Includes items 1–56 Includes items 1–5 Torque to 22–28 ft-lb (30–38 NSm) Torque to 60 ft-lb (81 NSm) Torque to 40–50 ft-lb (54–68 NSm) Lips of V-Packings Must Face Down Lubricate Torque to 40–50 ft-lb (54–68 NSm)
- Page 15 Parts Model 949444, Series A 10:1 Ratio Bulldog Sanitary Pump Includes items 1–56 Model 954180, Series A 10:1 Ratio Bulldog Sanitary Pump with Adjust–A–Stroke Includes items 1–56 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 625794 SANITARY BULLDOG AIR MOTOR 102215 .
- Page 16 Parts Model 220648, Series B 20:1 Ratio King Pump Includes items 1–56 Torque to 60 ft-lb (81 NSm) Torque to 22–28 ft-lb (30–38 NSm) Torque to 40–50 ft-lb (54–68 NSm) Lips of V-Packings Must Face Down Lubricate Torque to 40–50 ft-lb (54–68 NSm) Lubricate Top Threads Lips of V-Packings Must Face Up 55*^...
- Page 17 Parts Model 220648, Series B 20:1 Ratio King Pump Includes items 1–56 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 245111 KING AIR MOTOR 167481 . SEAT, valve; sst See 309347 for parts 167482 . HOUSING, intake valve seal; sst 1 2†...
- Page 18 Dimensions 3/4 NPSM(F) AIR INLET 21.25” (540 mm) 13.875” (352 mm) 54.75” (1391 mm) 19.625” 1–1/2” NPT(F) (499 mm) FLUID OUTLET ON DOWN STROKE 4.25” (108 mm) DIA. 01564A Air Motor Mounting Pump Intake Mounting 3.712” (94 mm) 6.5” (165 mm) DIA 4.0”...
- Page 19 Technical Data Category Data Air Operating Range Models 949444 and 954180: 40–100 psi (3–7 bar, 0.3–0.7 MPa) Model 220648: 40–90 psi (3–6 bar, 0.3–0.6 MPa) Air Consumption 13 cfm per gallon pumped (0.10 m#/min/liter) at 100 psi (7 bar, 0.7 MPa) air pressure; up to 120 cfm (3.4 m#/min/liter) with pump operated within recommended range Pump Cycles Per Gallon (liter) 7 (26.6)
- Page 20 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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