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Beckhoff KL9060 Documentation

Beckhoff KL9060 Documentation

Power terminal for siemens contactors of the sirius 3rt10 series
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Documentation
KL8001 and KL9060
Power terminal for Siemens contactors of the Sirius 3RT10
series
Version:
Date:
2.0.0
2017-09-15

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Summary of Contents for Beckhoff KL9060

  • Page 1 Documentation KL8001 and KL9060 Power terminal for Siemens contactors of the Sirius 3RT10 series Version: 2.0.0 Date: 2017-09-15...

  • Page 3: Table Of Contents

    Documentation issue status...................... 7 2 Product Overview ............................ 9 KL8001 Power terminal - Introduction ....................  9 KL8001 Power terminal - Functional description ................ 10 Power terminal KL8001 - Technical data.................. 12 KL9060 Adapter terminal - Introduction .................. 13 Adapter terminal KL9060 - Technical data ...................  14 3 Mounting and wiring .......................... 15...
  • Page 4 Table of contents Version: 2.0.0 KL8001 and KL9060...

  • Page 5: Foreword

    The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany.

  • Page 6: Safety Instructions

    All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.

  • Page 7: Documentation Issue Status

    • The firmware version of the measuring PCB of the KL8001 can be read from data register DR37 [} 41]. • The firmware version of the K-bus PCB of the KL8001 is shown in the header of the KS2000 Settings [} 25] dialog for KL8001 •...
  • Page 8 06 - year of production 2006 00 - firmware version 00 01 - hardware version 01 Syntax of the serial number for KL8001 Structure of the serial number: KK YY FH fh KK - week of production (CW, calendar week) YY - year of production FH - firmware version (F) and hardware version (H) of the measuring PCB (coded) f h - firmware version (f) and hardware version (h) of the K-bus PCB (coded)

  • Page 9: Product Overview

    KL8001 Power terminal - Introduction The KL8001 power terminal is specially constructed for Siemens contactors [} 45] from the Sirius 3RT10 series, size S00. It is fitted to the contactor in the same way as a standard motor protection relay. The power terminal switches the installed contactor and takes over all the functions of the motor protection relay.

  • Page 10: Kl8001 Power Terminal - Functional Description

    • set the rated current separately for each phase, if three different single-phase motors are connected, for example. • use the extended setting range of 10.0 A to 15.0 A, which cannot be set via the rotary switches. Fig. 2: KL8001 - rotary switch for setting the rated current LEDs Fig. 3: KL8001 - LEDs The power terminal has 4 LEDs for status display to enable rapid diagnosis.
  • Page 11 ü To ensure that the new values are applied to the measuring unit after the terminal regis- ters have been changed, you have to perform: Note a) a power-off reset (switch the terminal off and back on again) or b) a software reset [} 33] (via the command register)! KL8001 and KL9060 Version: 2.0.0...

  • Page 12: Power Terminal Kl8001 - Technical Data

    Product Overview Power terminal KL8001 - Technical data KL8001 Power Terminal Number of power terminals per Bus Coupler 10 max. If you operate two contactors with each power terminal (reversing contactor connection) then you may only use 5 power terminals with Number of contactors per Bus Coupler 10 max.

  • Page 13: Kl9060 Adapter Terminal - Introduction

    Product Overview KL9060 Adapter terminal - Introduction The KL9060 Adapter Terminal is used to connect power terminals to the K-bus of the Beckhoff bus terminal system. Fig. 4: KL9060 Name Description K-bus Out Pin contact strip for the outgoing K-bus. Plug the long ribbon cable (approx. 10 cm) in here to the first power terminal.

  • Page 14: Adapter Terminal Kl9060 - Technical Data

    EN 60068-2-6 / EN 60068-2-27 EMC immunity / emission conforms to EN 61000-6-2 / EN 61000-6-4 Weight approx. 50 g Dimensions (W x H x D) approx. 33 mm x 100 mm x 70 mm Mounting on 35 mm mounting rail conforms to EN 60715 Installation position variable Protection class IP20 Approvals Version: 2.0.0 KL8001 and KL9060...

  • Page 15: Mounting And Wiring

    To mount the mounting rails with a height of 7.5 mm under the terminals and couplers, you should use flat mounting connections (e.g. countersunk screws or blind rivets). KL8001 and KL9060 Version: 2.0.0...

  • Page 16: Fig. 6 Disassembling Of Terminal

    PE power contact The power contact labeled PE can be used as a protective earth. For safety reasons this contact mates first when plugging together, and can ground short-circuit currents of up to 125 A. Version: 2.0.0 KL8001 and KL9060...

  • Page 17: Fig. 7 Power Contact On Left Side

    Power Feed Terminals can be released and pulled at least 10 mm from the group of terminals. Risk of electric shock! The PE power contact must not be used for other potentials! WARNING KL8001 and KL9060 Version: 2.0.0...

  • Page 18: Mounting The Kl8001

    KL9060 Adapter Terminal to the continuation plug connector of the last power terminal. Up to 10 type KL8001 Power Terminals can be operated from one Bus Terminal block. Version: 2.0.0 KL8001 and KL9060...

  • Page 19: Connection

    3 cm. Insert the ZS1010-1610 bus end plug included with the KL9060 into the last power terminal! Fig. 8: KL8001, KL9060 - Connection Power is supplied to the KL8001 electronics via the K-bus (through the ribbon cable). The (24 V) contactor control voltage that is to be switched by the power terminals is also passed along the ribbon cable, but is electrically isolated from the K-bus.

  • Page 20: Application Examples

    Ensure that the load circuit can be fused with up to a maximum of 25 A per phase. WARNING Motor control The following figure illustrates control of a three-phase AC motor utilizing a KL8001 and a Siemens contactor. The power terminal's Out1 output controls the Siemens contactor. Fig. 9: Application example: Motor control...

  • Page 21: Fig. 10 Application Example: Reversing Contactor Connection

    (red line). ð The connections for the auxiliary contact and for A1 are not required for a reversing contactor connection controlled by a KL8001, because the KL8001 interlocks the two contactors. Fig. 11: Siemens kit for reversing combination KL8001 and KL9060 Version: 2.0.0...

  • Page 22: Ks2000 Configuration Software

    Fieldbus Box modules with the aid of which settings can be modified easily. Alternatively, you have full access to all internal registers of the bus couplers and intelligent terminals. Refer to the register description for the meanings of the registers. Version: 2.0.0 KL8001 and KL9060...

  • Page 23: Parameterization With Ks2000

    • a KL9060 Adapter Terminal for connecting power terminals (which is not yet displayed by some versions of KS2000) • a KL8001 Power Terminal for connecting Siemens contactors of the Sirius R3 series • a ZS1010-1610 [} 45] bus end plug (some versions of KS2000 still show the bus end plug as...

  • Page 24: Fig. 13 Display Of The Fieldbus Station In Ks2000

    In the tree structure of the left-hand window, click on the plus-sign next to the terminal whose parameters you wish to change (item 2 in the example). Fig. 14: KS2000 branches for channel 1 of the KL8001 Click on Settings. You can modify the power terminal settings in the configuration mask [} 25] which is then displayed.

  • Page 25: Settings

    Channel whose parameters are displayed in the configuration screen Firmware Firmware version of the K-bus PCB Configuration screen In the Settings screen you can set of the behavior of the KL8001 Power Terminal. Fig. 16: Settings via KS2000 - Configuration screen KL8001 and KL9060 Version: 2.0.0...

  • Page 26: Fig. 17 Setting The Operation Mode Via Ks2000

    Undervoltage* (PR32.11 [} 34]) age. Default: not active Activates fast shut off in the presence of overload. Overload (PR32.12 [} 34]) Default: not active Activates fast shut off in the presence of underload. Underload (PR32.13 [} 34]) Default: not active Version: 2.0.0 KL8001 and KL9060...

  • Page 27: Fig. 19 Setting The Register Values; Example: Phase L1

    Specification of the rated current for the L1, L2 and L3 phases. (PR33 [} 34], PR39 [} 34], PR45 [} 34]) These values are only used when both the rotary switches [} 10]on the front of the KL8001 Default: 0 A for setting the rated current are set to zero. Otherwise the value set with the rotary permitted setting range: switches applies to all three phases.

  • Page 28: Access From The User Program

    The status bytes 0 (SB0), 1 (SB1) and 2 (SB2) are in the input image [} 28] and are transferred from the power terminal to the controller. Since the structure and application of the control and status bytes are identical, they are described below using control byte 0 (CB0) and status byte 0 (SB0) as examples. Version: 2.0.0 KL8001 and KL9060...
  • Page 29 CB0.7 RegAccess Register communication off (process data mode) CB0.6 Read access Because the KL8001 data registers can only be read, write access is not useful. CB0.5 to DR no. Data register number: CB0.0 Enter the number of the data register [} 41] that you want to read with input data word 0 here.

  • Page 30: Extended Control-Byte

    If you set bit 5 while the motor is running to the left, the power terminal will switch the motor off. • If you set bits 5 and 6 at the same time, the motor remains switched off. Version: 2.0.0 KL8001 and KL9060...

  • Page 31: Extended Status-Byte

    Access from the user program 5.1.3 Extended Status-Byte The extended status byte (ESB) contains information on the state of the KL8001, and is transmitted from the terminal to the controller in process data mode [} 28]. Extended Status-Byte ESB.7 ESB.6 ESB.5 ESB.4...
  • Page 32 2500 Flash PR49 [} 36] Underload threshold L3 0x0000 Flash PR50 [} 36] Maximum current difference 0x01F4 Flash PR51 [} 36] Tripping class 0x000A Flash PR52 [} 37] Measuring cycle time 0x0032 Flash PR53 [} 37] PR54 reserved PR63 reserved Version: 2.0.0 KL8001 and KL9060...

  • Page 33: Parameter Registers (Description)

    WARNING ruled out! PR8: Terminal description Register PR8 contains the terminal identifier in hexadecimal coding: KL8001: 0x1F41 (8001 PR9: Firmware version Register PR9 contains the firmware version of the terminal in hexadecimal coding, e. g. 0x3141 (12609 PR17, PR18, PR19: Voltage gain compensation These registers contain the compensation values determined at production, and cannot be changed.
  • Page 34 PR33, PR39, PR45: Rated current If you set both rotary switches for setting the rated current at the front of the KL8001 to zero, the values stored in registers PR33, PR39 and PR45 are used for overload control (resolution: 0.01 A, permitted setting range: 0.9 A to 15.0 A).
  • Page 35 If the mains voltage at L2 exceeds the overvoltage threshold stored (with a resolution of 0.1 V) in register PR41, bit SW.8 will be set in the status word [} 42]. *) The voltages of the three phases are measured with reference to an artificial star point. KL8001 and KL9060 Version: 2.0.0...
  • Page 36 PR51: Maximum permissible current difference If the current difference between two phases exceeds the value stored in register PR51 (with a resolution of 0.01 A) then bit SW.0 is set in the status word [} 42]. Version: 2.0.0 KL8001 and KL9060...

  • Page 37: Examples Of Register Communication

    • The terminal returns the firmware version 0x3341 in the input data word (byte 1 and byte 2). This is to be interpreted as an ASCII code: ◦ ASCII code 0x33 represents the digit 3 ◦ ASCII code 0x41 represents the letter A The firmware version is thus 3A. KL8001 and KL9060 Version: 2.0.0...
  • Page 38 • The terminal returns the value of the control byte as a receipt in the status byte. • The terminal returns the current value of the code word register in the input data word (byte 1 and byte Version: 2.0.0 KL8001 and KL9060...
  • Page 39 • The terminal returns the value of the control byte as a receipt in the status byte. • The terminal returns the current value of the feature register in the input data word (byte 1 and byte 2). KL8001 and KL9060 Version: 2.0.0...
  • Page 40 • The terminal returns a value as a receipt in the status byte that differs only in bit 0.6 from the value of the control byte. • The input data word (byte 1 and byte 2) is of no importance after the write access. Any values still displayed are invalid! Version: 2.0.0 KL8001 and KL9060...

  • Page 41: Data Registers

    The energy consumption is stored in the registers every half-hour, and is retained even when the KL8001 is switched off. The operating hours are stored every 30 minutes in the register and are retained even if the KL8001 is switched off.

  • Page 42: Status Word

    5.3.1 Status word The status word contains further information about the state of the KL8001. Under process data mode [} 29], it can be transmitted from the terminal to the controller using any of the DataIN0 [} 28], DataIN1 [} 28] or DataIN2 [} 28] input words.

  • Page 43: Twincat

    Terminal with the Add terminal menu item. Insert a power terminal The KL8001 is found in the Power Terminals (KL800x) group. You can insert up to 10 power terminals at the end of the terminal block with the KL9060 Adapter Terminal.
  • Page 44 Beckhoff Information System For further information on configuration with the TwinCAT System Manager and programming with TwinCAT PLC Control please refer to the Beckhoff Information System. The Beckhoff Information System is a continuously growing reference system for TwinCAT products. It contains technical information, manuals, sample code, the BECKHOFF Knowledge Base and much more.

  • Page 45: Appendix

    Scope of supply KL9060 • 1 x adapter terminal for connecting power terminals to a Beckhoff Bus Terminal block • 1 x long (approx. 10 cm) ribbon cable for the bus connection between the adapter terminal and the first power terminal •...

  • Page 46: Support And Service

    Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.
  • Page 47 Setting the register values: max. current difference, tripping class, measuring cycle time..Fig. 21 Adding a Bus Terminal in the TwinCAT System Manager............Fig. 22 Tree structure of the KL8001 in the TwinCAT System Manager ..........KL8001 and KL9060 Version: 2.0.0...

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