Oval 55 Instructions Manual

High temp./low temp. service and jacketed smart ultra oval flowmeters, cooling tube provided

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B-49-4N-E
Ins. No.
High Temp./Low Temp. Service and Jacketed
SMART ULTRA OVAL FLOWMETERS
Meter Sizes 50, 52, 53, 55, 56, and 57
Meter size 50
Cooling tube provided
Meter sizes 52, 53, 55, 56
Heating tube provided
Meter size 57
Cooling tube provided
Every SMART ULTRA OVAL is fabricated and shipped from our factory under stringent quality control. In
order to maintain its design performance throughout the life of the meter, this manual offers the operator the
necessary installation, operation and maintenance information.
Be well familiar with these instructions before you place the meter in service and keep this manual at the field
location for ready reference.
The standard, high temperature-service, low temperature-service, and jacketed type meters all have in
common the same specifications described in this instruction manual except for some differences in the
jacketed type on its piping procedure and operating precautions. Be careful to observe the instructions given
with a reminder "See also page 5 for the jacketed type".
◆ About Meter Size Designation ◆
The size of OVAL positive-displacement flowmeters is basically identified by a two-digit code. For complete
details, see Section 7 PRODUCT CODE EXPLANATION.


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Summarization of Contents

SMART ULTRA OVAL FLOWMETERS: HIGH TEMP./LOW TEMP. SERVICE AND JACKETED
Available Meter Sizes
Lists the flowmeter sizes covered: 50, 52, 53, 55, 56, and 57.
Meter Size Designation Explained
Describes how OVAL flowmeter sizes are identified by a two-digit code.
Manual Conventions and Signal Words
Understanding Signal Words (NOTE, CAUTION, WARNING)
Explains the meaning and usage of signal words like NOTE, CAUTION, and WARNING in the manual.
Getting Started: Before You Begin
Initial Checks and Handling
Covers confirming tags, transportation, and storage precautions for new installations.
Structural Considerations and Installation Environment
Discusses meter construction, waterproof features, and ideal operating conditions.
Operating Conditions and Requirements
Ensuring Optimal Performance Conditions
Emphasizes confirming flowrate, pressure, temperature, and viscosity ratings before service.
Product Overview and Components
General Description and Key Features
Highlights the meter's design, reliability, and suitability for various applications.
Identification of Flowmeter Parts
Identifies major components of the flowmeter with a visual diagram.
LCD Counter Display Operation
Navigating Display Modes and Functions
Explains how to use the MODE switch, view data, and interpret error messages.
Resetting Total Counter and Pulse Output Usage
Details the procedure for resetting the totalizer and considerations for pulse output models.
Installation Procedures
General Installation Guidelines
Covers flushing, pipe strain, and magnetic field isolation.
Typical Horizontal and Vertical Installations
Illustrates recommended piping configurations for horizontal and vertical mounting.
Changing Flow Direction
Step-by-step instructions for reorienting the meter for reversed flow direction.
Wiring and Electrical Connections
Field Wiring and Terminal Connections
Guidelines for field wiring, cable selection, and accessing terminal connections.
Signal Hookup to Receiving Instruments
Explains hookup methods for pulse and analog outputs, including load resistance.
Operating Instructions and Precautions
Initial Operation and Break-in Procedure
Guides for first-time operation, including valve sequencing and initial flow settings.
Handling Flowrate and Temperature Variations
Advises on managing flowrate changes and temperature fluctuations for meter longevity.
Specific Liquid and Shutdown Precautions
Covers handling corrosive liquids, low steam pressure fluids, and safe shutdown practices.
Jacketed Meter Piping and Operation
Specific instructions for piping and operating steam or hot-water jacketed models.
Disassembly and Inspection Procedures
General Safety and Disassembly Steps
Outlines safety precautions and general steps for disassembling the meter.
Size 50 Meter Body Disassembly and Assembly
Detailed instructions for taking apart and reassembling the Size 50 meter body.
Sizes 52-57 Meter Body Disassembly and Assembly
Detailed instructions for taking apart and reassembling meter bodies for sizes 52 through 57.
Register Settings and Functions
Switch Functions and Parameter Setting
Identifies switches on the electronics unit and explains how to set parameters.
Test Pin Functions and Meter Factor
Details the purpose of test pins and the procedure for determining a new meter factor.
Sensor Replacement Procedure
Step-by-Step Sensor Unit Replacement
Provides detailed instructions for replacing the sensor unit in various meter models.
Troubleshooting Common Issues
Problem Diagnosis and Solutions
Lists common problems, their probable causes, and recommended coping actions for resolution.
Exploded Views and Parts Lists
Parts for Meter Size 50
Provides an exploded diagram and comprehensive parts list for the Size 50 meter.
Parts for Meter Sizes 52 and 53
Provides an exploded diagram and comprehensive parts list for the Size 52 and 53 meters.
Parts for Meter Sizes 55 and 56
Provides an exploded diagram and comprehensive parts list for the Size 55 and 56 meters.
Parts for Meter Size 57
Provides an exploded diagram and comprehensive parts list for the Size 57 meter.
General Specifications
Basic Meter and Register Specifications
Details technical specifications for meter body, materials, outputs, and construction.
Nominal Meter Factors by Size
Lists the nominal meter factors (mL/P) for each available meter size.
Outline Dimensions and Weights
Dimensional Data by Meter Size
Presents detailed outline dimensions and approximate weights for each meter size and flange type.
Product Code Explanation
Decoding the Main Product Code
Explains the structure and options within the main product code for meter configuration.
Understanding Additional Product Codes
Details the meaning of additional codes related to gas types, accuracy, testing, and documentation.

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