Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for REXROTH MAD Series
Summarization of Contents
About this Documentation
Document structure
Overview of the documentation's contents and chapter structure.
Supplementary Documentation
Information on additional documentation available for project planning.
Introduction to the Product
1.1 About this Documentation
Details about the manual's structure, supplementary documents, and feedback.
Important directions for use
2.1 Appropriate use
Information on the correct use of Bosch Rexroth products and user responsibilities.
2.2 Inappropriate use
Definition and examples of inappropriate use for IndraDyn A motors.
Safety Instructions for Electric Drives and Controls
3.1 Introduction
Read safety instructions before startup to prevent harm or material damage.
3.2 Explanations
Explanation of hazard seriousness levels according to ANSI Z535.
3.3 Hazards by Improper Use
Details on potential hazards resulting from improper use of equipment.
3.4 General Information
General safety guidelines, responsibilities, and approved applications.
3.5 Protection Against Contact with Electrical Parts
Safety measures to prevent electric shock from high voltage.
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)
Guidelines for safe use of protective low voltage circuits.
3.7 Protection Against Dangerous Movements
Measures to prevent injuries from unintended motor movements.
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting
Health hazards for persons with pacemakers and implants.
3.9 Protection Against Contact with Hot Parts
Precautions to avoid burns from hot motor surfaces.
3.10 Protection During Handling and Mounting
Safety measures for handling, mounting, and transport.
3.11 Battery Safety
Safety precautions for handling and disposing of batteries.
3.12 Protection Against Pressurized Systems
Safety guidelines for systems involving pressurized media.
Technical Data
4.1 Operating Modes
Description of operating modes S1 and S6 according to EN 60034-1.
4.2 Operating Behavior
Parameters, characteristic curves, and explanations of motor data.
Technical Data Sheet for MAD100B
Detailed technical specifications for the MAD100B motor series.
Technical Data Sheet for MAD100C
Detailed technical specifications for the MAD100C motor series.
Technical Data Sheet for MAF100B
Detailed technical specifications for the MAF100B motor series.
Technical Data Sheet for MAF100C
Detailed technical specifications for the MAF100C motor series.
Dimension Sheets
Dimension Sheet for MAD100, without Brake
Dimensional drawing and specifications for MAD100 motors without brake.
Dimension Sheet for MAD130, without Brake
Dimensional drawing and specifications for MAD130 motors without brake.
Dimension Sheet for MAD160, without Brake
Dimensional drawing and specifications for MAD160 motors without brake.
Dimension Sheet for MAF100, without Brake
Dimensional drawing and specifications for MAF100 motors without brake.
Dimension Sheet for MAF130, without Brake
Dimensional drawing and specifications for MAF130 motors without brake.
Dimension Sheet for MAF160, without Brake
Dimensional drawing and specifications for MAF160 motors without brake.
Dimension Sheet for MAF180, without Brake
Dimensional drawing and specifications for MAF180 motors without brake.
Type Codes
6.1 Introduction
Overview of IndraDyn A motors and type code structure.
6.2 Type Code for MAD100
Explanation of the type code structure for MAD100 motors.
6.3 Type Code for MAD130
Explanation of the type code structure for MAD130 motors.
6.4 Type Code for MAD160
Explanation of the type code structure for MAD160 motors.
6.5 Type Code for MAD180
Explanation of the type code structure for MAD180 motors.
6.6 Type Code for MAF100
Explanation of the type code structure for MAF100 motors.
6.7 Type Code for MAF130
Explanation of the type code structure for MAF130 motors.
6.8 Type Code for MAF160
Explanation of the type code structure for MAF160 motors.
6.9 Type Code for MAF180
Explanation of the type code structure for MAF180 motors.
Accessories
7.1 Labyrinth Seal
Protects motor output shaft against spraying liquids.
7.2 Air-pressure Connector Kit
Prevents penetration of oil and coolant lubricants using excess pressure.
7.3 Gearboxes
Information on planetary and worm gearboxes attachable to motors.
Connection Techniques
8.1 Notes
Information on power cables and connectors, and advantages of ready-made cables.
8.2 Power Connection
Details on power connection via flange socket or terminal box.
8.3 Power Connection via Flange Socket
Explanation of power connection using flange sockets with bayonet connections.
8.4 Power Connection via Terminal Box
Procedures for connecting cables with ferrules via terminal box.
8.5 Connection Designations on the Drive Device
Overview of connection and clamp designations for drive controllers.
8.6 Double Cabling
Requirements and diagrams for motor connection with two power cables.
8.7 Encoder Connection
Chart for connecting encoders to motors via flange sockets.
8.8 Temperature Sensors
Information on built-in PTC temperature sensors and their connection.
8.9 Holding Brake
Notes on triggering motor holding brakes and their connection.
8.10 Motor Cooling
Details on blower connection for MAD motors.
Application Notes
9.1 Operating Conditions
Effects of ambient temperature and elevation on motor performance.
9.2 Humidity
Classification of climatic environmental conditions and recommended class 3K4.
9.3 Vibration and Shock
Permissible vibration and shock load values for motors.
9.4 Compatibility with Foreign Material
Importance of testing compatibility with coolants, lubricants, and detergents.
9.5 Degree of Protection
Explanation of IP ratings and protection classes for motor components.
9.6 Design and Installation Position
Permissible installation positions (B05, B35) and mounting methods.
9.7 Housing Paint
Description of motor housing paint and its chemical resistance.
9.8 Motor Cooling
Information on blower cooling for MAD motors and required air flow.
9.9 Motor Temperature Overview
Details on built-in temperature sensors and their characteristic curves.
9.10 Motor Holding Brake (Option)
Safety aspects and requirements for motor holding brakes.
9.11 Motor Encoder
Overview of available motor encoder options and their technical specifications.
9.12 Output Shaft
Description of plain shaft, keyed shaft, and shaft with seal options.
9.13 Bearing and Shaft Loads
Guidelines for managing radial and axial forces on motor bearings and shafts.
9.14 Attachment of Drive Elements
Notes on attaching gearboxes, couplings, and gear pinions to the motor shaft.
9.15 Bearing Lifetime
Calculation of bearing lifetime based on operating conditions and loads.
9.16 Grease Service Life
Factors affecting grease service life and calculation methods.
9.17 Types of Bearing
Description and advantages/disadvantages of different bearing types.
9.18 Vibration Severity Class
Information on dynamic balancing and vibration severity classes.
9.19 Acceptances and Authorizations
Details on CE marking and UL/cUR listing for motors.
Handling and Transportation
10.1 Delivery status
Information on motor delivery, packaging, and protective sleeves.
10.2 Identification
Methods for identifying motor type and scope of delivery.
10.3 Designation
Explanation of type designation and name plate information.
10.4 Transportation and Storage
Guidelines for safe transport, storage, and environmental conditions.
Installation
11.1 Safety
Safety precautions for installing motors, especially regarding live parts and heavy loads.
11.2 Mechanical Attachment
Details on mounting holes for flange and foot mounting configurations.
Electrical Connection
Recommendations for electrical connection using Rexroth cables and EMC considerations.
Operating IndraDyn A Motors
12.1 Commissioning
Steps for commissioning motors as part of a drive system.
12.2 Deactivation
Procedures for deactivating motors for maintenance or troubleshooting.
12.3 Dismantling
Safety precautions and steps for dismantling motors.
12.4 Maintenance
Recommended preventive maintenance measures for motors.
MAD – Motor blower
Procedure for maintaining the blower unit on MAD motors.
MAF – Coolant Supply
Maintenance procedures for the coolant supply on MAF motors.
Maintaining Holding Brakes
Procedures for checking and burn-in of motor holding brakes.
12.5 Troubleshooting
Common causes and countermeasures for motor malfunctions.
Excess Temperature of Motor Housing
Troubleshooting steps when motor housing temperature is high.
High motor temperature values, but housing temperature is normal
Diagnosing high winding temperatures with normal housing temperature.
Motor or Rotary Table Generates Vibrations
Identifying causes and countermeasures for motor vibrations.
Specified Position is not Attained
Troubleshooting when positioning commands are not executed correctly.
Service & Support
13.1 Helpdesk
Contact information for Bosch Rexroth's service helpdesk.
13.2 Service-Hotline
Contact details for immediate service support outside helpdesk hours.
13.3 Internet
Information on accessing service, repairs, and training via the website.
Before contacting us
Information required for efficient technical support.
Sales & Service Facilities
List of sales and service facilities in Germany.
Need help?
Do you have a question about the MAD Series and is the answer not in the manual?
Questions and answers