Related Manuals for REXROTH DOK-MOTOR*-ADF******** -IT01-EN-P Series
Summary of Contents for REXROTH DOK-MOTOR*-ADF******** -IT01-EN-P Series
- Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth Asynchronous Motors R911341714 Edition 01 ADF Series Operating Instructions...
- Page 2 © Bosch Rexroth AG 2013 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
- Page 3 If no documents in your language were Si vous ne disposez pas de la documentation haben. supplied, please consult your Rexroth sales dans votre langue, merci de consulter votre Sollten Ihnen keine Unterlagen in Ihrer partner.
- Page 4 Si no dispusiera de documentación en el Se não tiver disponível a documentação na pregati di rivolgervi al rivenditore Rexroth idioma de su país, diríjase a su distribuidor sua língua, dirija-se ao seu parceiro de competente.
- Page 5 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG III/65 Rexroth Asynchronous Motors ADF Series Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
- Page 6 IV/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
- Page 7 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG V/65 Rexroth Asynchronous Motors ADF Series Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
- Page 8 VI/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
- Page 9 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG VII/65 Rexroth Asynchronous Motors ADF Series Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými persoanelor cu stimulatoare cardiace, vsadki ali slušnimi aparati!
- Page 10 VIII/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu машините...
- Page 11 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG IX/65 Rexroth Asynchronous Motors ADF Series Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
- Page 12 X/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε κατάλληλους μηχανισμούς...
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Page 13: Table Of Contents
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG XI/65 Rexroth Asynchronous Motors ADF Series Table of Contents Table of Contents Page About this Documentation.................... 13 Validity of this Documentation ......................13 Additional Documentation ........................13 Presentation of Information........................13 Safety Instructions....................... 15 About this Chapter ..........................15 Appropriate Use............................ - Page 14 XII/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Table of Contents Page Connecting the Electric Supply......................35 6.2.1 Safety..............................35 6.2.2 Power Connection ADF100/132/160....................36 6.2.3 Power Connection ADF1x4 with Flange Socket................40 6.2.4 Power Connection ADF1x4 with Terminal Box.................. 42 Connecting the Cooling Water Supply....................
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Page 15: About This Documentation
DOK-MOTOR*-ADF1x4*****-PR□□-□□-P Manual Project Planning Rexroth ADF main spindle motors DOK-MOTOR*-ADF********-PR□□-□□-P Manual Rexroth Connection Cables IndraDrive and IndraDyn Selection Data DOK-CONNEC-CABLE*INDRV-AU□□-□□-P Tab.1-1: Additional documentation Presentation of Information Safety Instructions for Electric The safety instructions in these operating instructions include signal words... - Page 16 14/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series About this Documentation Symbols Symbol Meaning Reference to supplementary documentation This note gives important information, which must be observed. Single, independent action step Numbered action instructions: The numbers show that the action steps must be taken one after the other.
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Page 17: Safety Instructions
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 15/65 Rexroth Asynchronous Motors ADF Series Safety Instructions Safety Instructions About this Chapter Please observe the general safety instructions in this chapter and the safety- related guidelines and handling instructions in this manual. This will prevent personal hazards, material damage and errors. -
Page 18: General Safety Instructions
For damage due to non-compliance with the safety instructions, Bosch Rexroth does not assume any liability. Applications for functional safety are only allowed if the motors have the SI sign on the rating plate. -
Page 19: Protection Against Magnetic And Electromagnetic Fields
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 17/65 Rexroth Asynchronous Motors ADF Series Safety Instructions – providing an external braking / catching / clamping device, or – ensuring sufficient equilibration of the vertical axis. Only using the serially delivered motor holding brake or an external holding brake activated by the drive controller is not suitable for person‐... - Page 20 18/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 21: Scope Of Delivery
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 19/65 Rexroth Asynchronous Motors ADF Series Scope of Delivery Scope of Delivery The scope of delivery of a ADF motor includes: ● Motor in original package ● Additional rating plate ● Operating instructions with safety instructions ●... - Page 22 20/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 23: About This Product
About this Product Product Description 4.1.1 Technical Features The motors of the ADF series are asynchronous housing motors for operation on converters or inverters of Bosch Rexroth. Product AC motor Bosch Rexroth Electric Drives and Controls GmbH Manufacturer Buergermeister-Dr.-Nebel-Strasse 2... -
Page 24: Frame Shape
22/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series About this Product 4.1.2 Frame Shape Motor design B05 IM B5 IM V1 IM V3 Flange attachment on the drive Flange attachment on the Flange attachment on the side of the flange, drive side... -
Page 25: Output Shaft
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 23/65 Rexroth Asynchronous Motors ADF Series About this Product Fig.4-1: Degree of Component subject to protection Remark protection ② Power connection IP65 Terminal box or flange socket ③ Motor encoder connector IP65 Flange socket Tab.4-3: Definition of protection class areas on the motor 4.1.4... - Page 26 24/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series About this Product Anti-corrosion agents must be added to the coolant system. Please observe the information in the project planning manual Liquid Cooled ADF1x4 Asynchronous Motors see tab. 1-1 "Additional documentation" on page...
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Page 27: Product Identification
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 25/65 Rexroth Asynchronous Motors ADF Series About this Product Product Identification 4.2.1 Type Code Fig.4-2: Type code ADF (1/2) - Page 28 26/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series About this Product Fig.4-3: Type code ADF (2/2)
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Page 29: Type Plate (Example Maf100)
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 27/65 Rexroth Asynchronous Motors ADF Series About this Product 4.2.2 Type Plate (Example MAF100) Type of machine Type designation Designation of origin Safety technique UL mark Division/factory number Mass/net weight CE conformity mark Code number of the test authority... - Page 30 28/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 31: Transport And Storage
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 29/65 Rexroth Asynchronous Motors ADF Series Transport and Storage Transport and Storage Notes about Transport (Shipping) Instructions The motors must be transported in their original package taking classes 2K2, 2B1, 2C2, 2S2, 2M1 specified acc. to DIN EN 60721-3-2 into account. -
Page 32: Product Storage
30/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Transport and Storage ① Ring screw (check firm seating before use) Fig.5-1: Lifting and transport of motors Before transporting the motor, determine the weight of the motor. Details about motor weight see type plate or motor project planning under tab. - Page 33 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 31/65 Rexroth Asynchronous Motors ADF Series Transport and Storage Motors Storage time Measures for commissioning < 1 year Loop in holding brake (optional) Check the electric contacts to verify that they are free from corrosion 1 ... 5 years Let the motor run in without load for one hour at 800 ...
- Page 34 32/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 35: Assembly
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 33/65 Rexroth Asynchronous Motors ADF Series Assembly Assembly Motor Assembly 6.1.1 Flange Mounting NOTICE Motor damage due to ingress of liquids! Liquid which exists over a longer period on the shaft sealing ring of the output shaft can ingress into the motor and cause damage. -
Page 36: Mount Transmission Elements
34/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Assembly Fastening screw for foot mounting ADF motors. Screw 8.8 Motor Tightening torque Hole Washer DIN EN DIN EN ISO 4762 frame ISO ... [Nm] at μ = 0.12 ⌀ [mm]... -
Page 37: Connecting The Electric Supply
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 35/65 Rexroth Asynchronous Motors ADF Series Assembly Avoid unallowed belt tensions. Please consider the allowed radial and axial forces in the project planning manuals. The balancing state of transmission element must comply with the balanc‐ ing mode of the motor. -
Page 38: Power Connection Adf100/132/160
36/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Assembly NOTICE Never touch the connection points of electro‐ static sensitive devices! Installed components (e.g., KTY84, encoder) may contain electrostatic sensitive devices (ESD). Observe ESD safety measures. 6.2.2 Power Connection ADF100/132/160... - Page 39 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 37/65 Rexroth Asynchronous Motors ADF Series Assembly Power connection ADF100 on DDS Fig.6-4: Connection diagram ADF 100 on DDS02.2 Power connection ADF100 on RAC Fig.6-5: Connection diagram ADF 100 on RAC...
- Page 40 38/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Assembly Power connection ADF100 on DKR Fig.6-6: Connection diagram ADF 100 on DKR Power connection ADF132 on KDA/TDA Fig.6-7: Connection diagram ADF 132 on KDA/TDA...
- Page 41 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 39/65 Rexroth Asynchronous Motors ADF Series Assembly Power connection ADF132 on DDS Fig.6-8: Connection diagram ADF 132 on DDS02.2 Power connection ADF132 / ADF160 on RAC Fig.6-9: Connection plan ADF 132 and ADF 160 on RAC...
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Page 42: Power Connection Adf1X4 With Flange Socket
Connection plan ADF 132 and ADF 160 on DKR 6.2.3 Power Connection ADF1x4 with Flange Socket Observe when connecting: ● Use ready-made cables of Rexroth, see documentation Rexroth Connection Cables IndraDrive and IndraDyn. ● Heed the connection diagrams in the project planning manual of the mo‐... - Page 43 ⑦ Overall shield connection by clamping the cables of the strain relief in the connector ⑧ Connection designations on the Rexroth drive controller Fig.6-11: Power connection via flange socket, connection diagram ● Please observe the necessary power wire cross-section to connect the respective motor in the project planning manual.
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Page 44: Power Connection Adf1X4 With Terminal Box
Please observe the necessary power wire cross-section to connect the respective motor in the project planning manual. ● Use ready-made cables of Rexroth, see documentation Rexroth Connection Cables IndraDrive and IndraDyn. ● Cables are screwed to the terminal box via adapter plates and, if necessary, thread reducing fittings. - Page 45 If the O-ring is missing, do not use the power cable. In this case, please contact your local Rexroth sales or service partner. Connect the wires according to the standard or double cabling connec‐...
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Page 46: Connecting The Cooling Water Supply
44/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Assembly Connecting the Cooling Water Supply Observe for ADF100 ... 104 the assignment of the inlet (IN) and outlet (OUT). This can be arbitrarily done for all ADF motors and does not influence the power data of the motor. - Page 47 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 45/65 Rexroth Asynchronous Motors ADF Series Assembly If a different connection method is used on the tube side, other mounting steps may be required. Mounting instructions can be obtained from the man‐ ufacturer. ● To supply ADF motors with coolant, other installation materi‐...
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Page 48: Encoder Connection
46/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Assembly Encoder Connection The flange socket on the motor side and the plug on the cable side are con‐ nected and screwed on by hand. Observe the mechanical coding. Contact assignment ADF100/132/160 Fig.6-15:... - Page 49 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 47/65 Rexroth Asynchronous Motors ADF Series Assembly Fig.6-16: Contact assignment (ADF100/132/160) high-resolution motor feed‐ back on DDS02.2, DKR Contact assignment ADF1x4 ① Connection on drive controller ② Flange socket (e.g. INS0713; INS0511) ③ INS0638 flange socket Fig.6-17:...
- Page 50 48/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 51: Commissioning And Operation
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 49/65 Rexroth Asynchronous Motors ADF Series Commissioning and Operation Commissioning and Operation Safety WARNING High electrical voltage! Danger to life, risk of injury due to electric shock. Live parts are dangerous. Do not open any covers or flange sockets during operation. -
Page 52: Operation
50/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Commissioning and Operation Please observe the general safety instructions on the protection against haz‐ ardous movements chapter 2.6.2 "Protection against Mechanical Hazards" on page Operation During operation, keep the ambient and operation conditions and technical data specified in the project planning manual. -
Page 53: Maintenance And Repair
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 51/65 Rexroth Asynchronous Motors ADF Series Maintenance and Repair Maintenance and Repair Cleaning and Servicing Danger! Electric voltage! Operations in the vi‐ WARNING cinity of live parts are extremely dangerous. Work required on the electric system may only be carried out by skilled electricians. -
Page 54: Service Repair, Maintenance And Spare Parts
Wearing parts are reliably and professionally repaired and re‐ placed by the Bosch Rexroth Service in shopfloor-oriented quali‐ The Bosch Rexroth service helpdesk at our headquarters in Lohr, Germany and our worldwide service provide You can contact us 24/7. Phone:... -
Page 55: Disassembly And Exchange
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 53/65 Rexroth Asynchronous Motors ADF Series Disassembly and Exchange Disassembly and Exchange Tools Required NOTICE Motor damage due to strikes onto the motor shaft Do not strike the shaft end and do not exceed the allowed axial and radial forces of the motor. -
Page 56: Preparing Storage
54/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Disassembly and Exchange Observe the machine manufacturer's instructions when exchang‐ ing the motor mechanically. 6. Re-establish the plug connections 7. Re-establish the dimensional reference Risk of accidents due to unintentional... -
Page 57: Environmental Protection And Disposal
Used batteries can contain hazardous substances, which can harm the envi‐ ronment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country-specific collection. - Page 58 56/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
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Page 59: Troubleshooting
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 57/65 Rexroth Asynchronous Motors ADF Series Troubleshooting Troubleshooting 11.1 Proceed as Follows: In principle, heed the notice about malfunctions in the project planning man‐ ual and the commissioning manual. If necessary, the manufacturer must be contacted. - Page 60 58/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 61: Technical Data
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 59/65 Rexroth Asynchronous Motors ADF Series Technical Data Technical Data Technical Data and operating characteristic curves for all motor types are de‐ scribed in the project planning manual Liquid Cooled Asynchronous Mo‐ tors ADF1x4. - Page 62 60/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 63: Appendix
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 61/65 Rexroth Asynchronous Motors ADF Series Appendix Appendix 13.1 Declaration of Conformity Fig.13-1: Declaration of conformity for ADF motors. - Page 64 62/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series...
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Page 65: Index
DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 63/65 Rexroth Asynchronous Motors ADF Series Index Index Accumulators............55 Installation altitude ..........21 Additional documentation........13 Insulation class........... 21 Alignment............21 Ambient temperature.......... 21 Appropriate use........... 15 Key..............23 Directives............15 Standards............15 Assembly............33 Liquid cooling............ - Page 66 64/65 Bosch Rexroth AG DOK-MOTOR*-ADF********-IT01-EN-P Rexroth Asynchronous Motors ADF Series Index Power cable connection......... 43 Transmission element Fitting............. 35 Pulling off............53 Transport............29, 30 Troubleshooting..........57 Error cause............ 57 Measures............57 Type code............25 Type plate............27 Types of installation..........22 Vibration severity grade........
- Page 67 DOK-MOTOR*-ADF********-IT01-EN-P Bosch Rexroth AG 65/65 Rexroth Asynchronous Motors ADF Series Notes...
- Page 68 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-MOTOR*-ADF********-IT01-EN-P...