REXROTH MKD025A-144 Manual
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REXROTH MKD025A-144 Manual

Mkd series, synchronous motors
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DATASHEET
INDRAMAT
MKD041B-144-GG0-KN
OTHER SYMBOLS:
RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbelektronika.pl
www.rgbelektronika.pl
www.rgbautomatyka.pl

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Summary of Contents for REXROTH MKD025A-144

  • Page 1 DATASHEET INDRAMAT MKD041B-144-GG0-KN OTHER SYMBOLS: RGB ELEKTRONIKA AGACIAK CIACIEK SPÓŁKA JAWNA Jana Dlugosza 2-6 Street 51-162 Wrocław www.rgbelektronika.pl Poland biuro@rgbelektronika.pl +48 71 325 15 05 www.rgbautomatyka.pl www.rgbautomatyka.pl www.rgbelektronika.pl...
  • Page 2 YOUR PARTNER IN MAINTENANCE Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS LINEAR ENCODERS SYSTEMS INDUSTRIAL COMPUTERS ENCODERS CONTROLS SERVO AMPLIFIERS MOTORS MACHINES OUR SERVICES POWER SUPPLIERS OPERATOR SERVO PANELS DRIVERS At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair works and test each later sold unit.
  • Page 3 Industrial Electric Drives Linear Motion and Service Mobile Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics Rexroth IndraControl VCP 20 Rexroth MKD R911272495 Edition 07 Synchronous motors Project Planning Manual...
  • Page 4 Revison DOK-MOTOR*-MKD*******-PR07-EN-P 05.04 Revison  2004 Bosch Rexroth AG Copyright Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).

  • Page 5: Table Of Contents

    Synchronous Motors MKD Contents Contents Introduction Product Presentation.........................1-1 About this Documentation......................1-4 Important Instructions on Use Intended Use..........................2-1 Introduction .........................2-1 Fields of Use and Application ....................2-2 Non-Intended Use ........................2-2 Safety Instructions for Electric Drives and Controls Introduction ..........................3-1 Explanations ..........................3-1 Hazards by Improper Use......................3-2 General Information........................3-3 Protection Against Contact with Electrical Parts .................3-5 Protection Against Electric Shock by Protective Low Voltage (PELV) .........3-6...
  • Page 6 Contents Synchronous Motors MKD Dimensions ..........................6-9 MKD041 Technical Data ..........................7-1 Holding Brake........................7-4 Type code – Ordering Name .....................7-5 Speed – Torque – Characteristics....................7-6 Shaft Load ..........................7-8 Dimensions ..........................7-9 MKD071 Technical Data ..........................8-1 Holding brake ........................8-4 Type code – Ordering Name .....................8-5 Speed –...
  • Page 7 Synchronous Motors MKD Contents Connection diagram ......................12-2 12.3 Motors with connector receptacle ....................12-4 Connection diagram ......................12-4 12.4 Blower connector ........................12-6 Type (1) ..........................12-6 Connecting and mounting the blower .................12-7 12.5 Connection Cable........................12-8 Dimensioning of power cable .....................12-8 Selection of connection cable ....................12-9 13 Application Instructions 13-1 13.1 Operating Conditions.......................13-1...
  • Page 8 Contents Synchronous Motors MKD 16.1 Startup ............................16-1 16.2 Operation ..........................16-1 16.3 Maintenance ...........................16-2 Cleaning..........................16-2 Bearings..........................16-2 Connection Cable ......................16-2 Holding brake ........................16-3 Changing the battery ......................16-4 17 Appendix 17-1 17.1 List of Standards ........................17-2 17.2 Selecting Power Cables ......................17-3 INS0680 1,0mm² .......................17-5 INS0542 1,0mm²...

  • Page 9: Introduction

    Chapter 1.1. Product Presentation Fields of application In connection with the digital intelligent drive controllers by Rexroth, the digital MKD AC motors offer cost-effective automation systems with an extensive functionality for the following fields of application: •...
  • Page 10 Introduction Synchronous Motors MKD Performance overview Motors with the following continuous torques at standstill are available: Speed in min -1 natural convection M dN in Nm surface cooled Size MKD_B MKD_A MKD071 MKD041 MKD025 Speed in min -1 M dN in Nm Size MKD_D...
  • Page 11 Synchronous Motors MKD Introduction Design and components MKD motors are permanent-magnet motors with electronic commutation. Special magnet materials permit the motors to be designed with low inertia masses. The following figure shows the principal design of MKD motors. Motor feedback Rotor shaft Rotor with Holding brake...

  • Page 12: About This Documentation

    Introduction Synchronous Motors MKD About this Documentation Structure of this Document Edition The present documentation contains safety regulations, technical data, and operating instructions for MKD motors. The chapters can be subdivided in the following focal points with regard to their contents: Chapter Title Introduction General information...
  • Page 13 Synchronous Motors MKD Introduction Modifications as Compared with the Predecessor Version The following list shows the modifications as compared with the predecessor version DOK-MOTOR*-MKD********-PR06 -EN-P Where? What? Chapters 6-10 New: Motors MKD025B-058, MKD071B-024 New: Technical date blower MKD071, MKD090, MKD112 Chapter 17 New: connecting cable and drive controllers supplemented...
  • Page 14 Documents and sheets on standards are subject to the protection by copyright and may not be passed on to third parties by Rexroth. If necessary, please address the authorized sales outlets or, in Germany, directly to: BEUTH Verlag GmbH...

  • Page 15: Important Instructions On Use

    Important Instructions on Use Intended Use Introduction In their design and manufacture, the products by Rexroth reflect the latest state of technology. Before they are delivered, they are checked for their operationally safe state. The products may only be used as intended. If they are not used as intended, situations may arise resulting in injuries to property and persons.

  • Page 16: Fields Of Use And Application

    Important Instructions on Use Synchronous Motors MKD Fields of Use and Application AC servo motors of the MKD series by Rexroth are intended to be used as servo and main drive motors. The following are typical fields of application: • Machine tools •...

  • Page 17: Safety Instructions For Electric Drives And Controls

    If you do not have the user documentation for your equipment, contact your local Rexroth Indramat representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment.

  • Page 18: Hazards By Improper Use

    Safety Instructions for Electric Drives and Controls Synchronous Motors MKD Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER High electrical voltage due to wrong...

  • Page 19: General Information

    Synchronous Motors MKD Safety Instructions for Electric Drives and Controls General Information • Rexroth Indramat GmbH is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.
  • Page 20 Safety Instructions for Electric Drives and Controls Synchronous Motors MKD • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".

  • Page 21: Protection Against Contact With Electrical Parts

    Synchronous Motors MKD Safety Instructions for Electric Drives and Controls Protection Against Contact with Electrical Parts Note: This section refers to equipment and drive components with voltages above 50 Volts. Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock.

  • Page 22: Protection Against Electric Shock By Protective Low Voltage (Pelv)

    Protection Against Electric Shock by Protective Low Voltage (PELV) All connections and terminals with voltages between 0 and 50 Volts on Rexroth Indramat products are protective low voltages designed in accordance with international standards on electrical safety. High electrical voltage due to wrong...

  • Page 23: Protection Against Dangerous Movements

    Synchronous Motors MKD Safety Instructions for Electric Drives and Controls Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components •...
  • Page 24 Safety Instructions for Electric Drives and Controls Synchronous Motors MKD Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ⇒ Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures DANGER integrated in the installation.

  • Page 25: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    Synchronous Motors MKD Safety Instructions for Electric Drives and Controls ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒...

  • Page 26: Protection Against Contact With Hot Parts

    3-10 Safety Instructions for Electric Drives and Controls Synchronous Motors MKD Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! CAUTION ⇒...

  • Page 27: Protection During Handling And Mounting

    3-11 Synchronous Motors MKD Safety Instructions for Electric Drives and Controls 3.10 Protection During Handling and Mounting Under certain conditions, incorrect handling and mounting of parts and components may cause injuries. Risk of injury by incorrect handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock! ⇒...

  • Page 28: Battery Safety

    3-12 Safety Instructions for Electric Drives and Controls Synchronous Motors MKD 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).

  • Page 29: Protection Against Pressurized Systems

    3-13 Synchronous Motors MKD Safety Instructions for Electric Drives and Controls 3.12 Protection Against Pressurized Systems Certain motors and drive controllers, corresponding to the information in the respective Project Planning Manual, must be provided with pressurized media, such as compressed air, hydraulic oil, cooling fluid and cooling lubricant supplied by external systems.
  • Page 30 3-14 Safety Instructions for Electric Drives and Controls Synchronous Motors MKD Notes 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 31: Mkd Type Code

    MKD Type Code MKD Type Code Each order of a product by Rexroth must be based on the type code. All available motor versions are uniquely described by their type code. In the following, the particular points of the type code (abbrev. column) and their meaning are described.
  • Page 32 Abbrev. column 9 10 11 In connection with the motor frame size and motor frame length, the winding codes define the electric motor output data for all Rexroth Indramat motors. The type code specifies all possible winding codes, which are available for a motor frame size / length.
  • Page 33 Synchronous Motors MKD MKD Type Code 5. Motor feedback Abbrev. column 13 MKD motors are equipped with an integrated encoder system (motor feedback). To control the motor speed and/or to position the motor, the drive controller requires information on the current motor position. To achieve this, the integrated encoder system (motor feedback) makes the appropriate signals available to the drive controller.
  • Page 34 Synchronous Motors MKD 8. Output Direction of Power Connector Abbrev. column 17 The possible cable output directions for Rexroth Indramat motors are defined as follows. The following is applicable (view on the output shaft): Option K Option A, B, L, R Option U Range of rotation (270°)

  • Page 35: General Notes On Technical Data

    Synchronous Motors MKD General Notes on Technical Data General Notes on Technical Data 60K and 100K Parameters The speed-torque curves and the technical data are specified for two different motor overtemperatures. These are: • 60K housing overtemperature • 100K winding overtemperature Note: When selecting the technical data, observe the temperatures specified! The appropriate parameters are identified by 100K...

  • Page 36: Operating Modes

    General Notes on Technical Data Synchronous Motors MKD Operating Modes Rexroth motors are documented according to the test criteria and measuring methods of EN 60034-1. The characteristic curves specified correspond to the operating modes S1 or S6. Operating mode S1 Operating mode S6 betriebsart_en.fh7...

  • Page 37: Definition Of Parameters

    Synchronous Motors MKD General Notes on Technical Data Definition of Parameters Electric parameters Characteristic motor speed n With a DC link voltage of 540 V and at the characteristic speed, the continuous torque that can be output is approx. ½ continuous torque at standstill.
  • Page 38 General Notes on Technical Data Synchronous Motors MKD Mechanical parameters Maximum speed n Maximum permissible speed of the motor. Limiting factors can have mechanical (centrifugal forces, bearing stress) or electrical (DC link voltage) causes. Theoretical maximum torque Maximum torque that can be output for approx. 400 ms at a peak current of I (guaranteed value which, owing to production tolerances, may be higher by 20%).

  • Page 39: Sample Curve

    Synchronous Motors MKD General Notes on Technical Data Sample Curve Housing overtemperature Winding overtemperature l a t t h l p S t a 60 K 100 K Insulated structure Non-insulated structure theoretical maximum theoretical maximum torque torque voltage limiting voltage limiting curves curves...
  • Page 40 General Notes on Technical Data Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 41: Mkd025

    Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Without holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 42 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Without holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 43 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.

  • Page 44: Holding Brake

    MKD025 Synchronous Motors MKD Holding brake Description Symbol Unit Holding brake data Holding torque Rated voltage (+/- 10%) Rated current Moment of inertia 0,08 x 10 Clamping delay Relase delay Mass 0,25 Fig. 6-4: Technical data MKD025 holding brake (Option) 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 45: Type Code - Ordering Type

    Synchronous Motors MKD MKD025 Type code – Ordering type Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 M K D 0 2 5 A - 1 4 4 - G G 0 - K N Example: Product...

  • Page 46: Speed - Torque - Caracteristics

    Synchronous Motors MKD Speed – Torque – Caracteristics Housing overtemperature Windings overtemperature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD025A-144 (60K) MKD025A-144 (100K) 1000 2000 3000 4000 5000 6000 7000 8000...
  • Page 47 Synchronous Motors MKD MKD025 [A]: Natural conv. (S1 continuous operation) [A1]: Natural conv. (S1 continuous operation), Motor with holiding brake [C]: (S6 intermittent operation) [1]: HDS to HVR [2]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 480V [3]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 440V [4]:...

  • Page 48: Shaft Load

    MKD025 Synchronous Motors MKD Shaft Load Permissible maximum radial For explanations refer to page 13-12. force F and permissible radial_max radial force F radial MKD025B MKD025A mittel 750 min -1 mittel 750 min -1 1500 min -1 1500 min -1 3000 min -1 4500 min -1 3000 min -1...

  • Page 49: Dimensions

    Synchronous Motors MKD MKD025 Dimensions Power Encoder 17,5 cable cablel ø8,5±0,5 ø12,5±0,5 M3-8 Detail Y: Options: Output directions 1x15º The output direction of this box (power and encoder cables) is selected at the time of mounting. Possible directions are: • to side A Side A Side B •...
  • Page 50 6-10 MKD025 Synchronous Motors MKD M3-8 Detail Y: Options: Output directions The output direction of the power and/or encoder connectors must be selected during assembly. The direction can be selected as desired within a range of 270°. Please ensure that the output directions do not 1x15º...

  • Page 51: Mkd041

    Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 52 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 53 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.

  • Page 54: Holding Brake

    MKD041 Synchronous Motors MKD Holding Brake Description Symbol Unit Holding brake data Holding torque Rated voltage (+/- 10%) Rated current 0,34 Moment ot inertia 0,1 x 10 Clamping delay Relase delay Mass 0,23 Fig. 7-4: Technical data of holding brake MKD041 (option) 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 55: Type Code - Ordering Name

    Synchronous Motors MKD MKD041 Type code – Ordering Name Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: M K D 0 4 1 B - 1 4 4 - G G 0 - K N Product...

  • Page 56: Speed - Torque - Characteristics

    MKD041 Synchronous Motors MKD Speed – Torque – Characteristics Housing overtempeature Winding overtempeature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD041B-058- (60K) MKD041B-058- (100K) M [Nm] M [Nm] 12,0 12,0 10,0 10,0 (25% ED) (25% ED)
  • Page 57 Synchronous Motors MKD MKD041 [A]: Natural conv. (S1 continuous operation) [C]: (S6 intermittent operation) [1]: HDS to HVR [2]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 480V [3]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 440V [4]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 400V Fig.

  • Page 58: Shaft Load

    MKD041 Synchronous Motors MKD Shaft Load Permissible maximum radial For explanations refer to chapter 13-12. force F and permissible radial_max radial force F radial MKD041B mittel 500 min -1 1000 min -1 2000 min -1 3000 min -1 4000 min -1 5000 min -1 6000 min -1 x/mm...

  • Page 59: Dimensions

    Synchronous Motors MKD MKD041 Dimensions 17,5 Encoder- Power- cable cable ø8,5±0,5 ø12,5±0,5 M5-12,5 Detail Y: Options: Output direction 1x15º The output direction of this box (power and encoder cables) is selected at the time of mounting. Possible directions are: side A side B •...
  • Page 60 7-10 MKD041 Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 61: Mkd071

    Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 62 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 63 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.

  • Page 64: Holding Brake

    MKD071 Synchronous Motors MKD Holding brake Description Symbol Unit Holding brake 1 Holding brake 3 Holding torque 10,0 Rated voltage (+/- 10%) Rated current 0,56 0,65 Moment ot inertia 0,72 x 10 1,07 x10 Clamping delay Relase delay Mass 0,62 Fig.

  • Page 65: Type Code - Ordering Name

    Synchronous Motors MKD MKD071 Type code – Ordering Name Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: M K D 0 7 1 B - 0 6 1 - G G 0 - K N Product...

  • Page 66: Speed - Torque - Characteristics

    MKD071 Synchronous Motors MKD Speed – Torque – Characteristics Housing overtempeature Winding overtempeature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD071B-024- (60K) MKD071B-024- (100K) M [Nm] M [Nm] 35,0 35,0 30,0 30,0 25,0 25,0...
  • Page 67 Synchronous Motors MKD MKD071 [A]: Natural conv. (S1 continuous operation) [B]: Surface cooling (S1 continuous operation) [C]: (S6 intermittent operation) [1]: HDS to HVR [2]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 480V [3]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 440V [4]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 400V Fig.

  • Page 68: Shaft Load

    MKD071 Synchronous Motors MKD Shaft Load Permissible maximum radial For explanations refer to page 13-12. force F and permissible radial_max radial force F radial MKD071B 1600 1400 1200 mittel 500 min -1 1000 1000 min -1 2000 min -1 3000 min -1 4000 min -1 5000 min -1 6000 min -1...

  • Page 69: Dimensions

    Synchronous Motors MKD MKD071 Dimensions 17,5 50,5 Encoder- Power- cable cable ø8,5±0,5 ø12,5±0,5 M6-16 Detail Y: Options: Output direction 1x15º The output direction of this box (power and encoder cables) is selected at the time of mounting. Possible directions are: Side A Side B •...
  • Page 70 8-10 MKD071 Synchronous Motors MKD massblattMKD071-B.3.tif Fig. 8-10: Dimensional data MKD071 (holding brake 3) 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 71: Blower Units

    8-11 Synchronous Motors MKD MKD071 Blower Units MKD motors can also be delivered with optional blower units. Please refer to the „Surface“ column of the data sheets for performance data of surface-cooled motors. The mechanical dimensions of the blower unitis are represented in the dimension drawings.
  • Page 72 8-12 MKD071 Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 73: Mkd090

    Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 74 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 75 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
  • Page 76 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.

  • Page 77: Holding Brake

    Synchronous Motors MKD MKD090 Holding Brake Description Symbol Unit Holding brake 1 Holding brake 2 Holding torque 11.0 18.0 Rated voltage (+/- 10%) Rated current 0.71 0.71 Moment ot inertia 3.6 x 10 3.13 x 10 Clamping delay Relase delay Mass Fig.
  • Page 78 MKD090 Synchronous Motors MKD Type code – Ordering Name Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: M K D 0 9 0 B - 0 4 7 - G G 0 - K N Product...
  • Page 79 Synchronous Motors MKD MKD090 Speed – Torque – Characteristics Housing overtempeature Winding overtempeature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD090B-035 (100K) MKD090B-035 (60K) 1000 1500 2000 2500 3000 3500 4000 4500 5000 1000...
  • Page 80 MKD090 Synchronous Motors MKD Housing overtempeature Winding overtempeature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD090B-047 (60K) MKD090B-047 (100K) 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 1000 1500 2000 2500 3000...

  • Page 81: Shaft Load

    Synchronous Motors MKD MKD090 Shaft Load Permissible maximum radial For explanations refer to page 13-12. force F and permissible radial_max radial force F radial MKD090B 2500 2000 mittel 500 min -1 1500 1000 min -1 1000 2000 min -1 3000 min -1 4000 min -1 5000 min -1 6000 min -1...

  • Page 82: Dimensions

    9-10 MKD090 Synchronous Motors MKD Dimensions Power-cable Encoder cable Ø12,5 ± 0,5mm Ø8,5 ± 0,5mm 17,5 M8-19 Detail Y: Options: Output direction The output direction of this box (power and encoder cables) is selected at the time of mounting. Possible 1x15º...

  • Page 83: Blower Units

    9-11 Synchronous Motors MKD MKD090 Blower Units MKD motors can also be delivered with optional blower units. Please refer to the „Surface“ column of the data sheets for performance data of surface-cooled motors. The mechanical dimensions of the blower unitis are represented in the dimension drawings.
  • Page 84 9-12 MKD090 Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 85: Mkd112

    Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 86 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 87 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 88 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 89 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 90 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 91 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.
  • Page 92 Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Use the declared value in bracket for motors holding brake. Applicable to REXROTH INDRAMAT cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204- 1 (1993) at an ambient temperature of 40 °C.

  • Page 93: Holding Brake

    10-9 Synchronous Motors MKD MKD112 Holding Brake Description Symbol Unit Holding brake 1 Holding brake 2 Holding brake 3 Motortype MKD112A MKD112C MKD112B MKD112D Holding torque 22,0 32,0 70,0 DC 24 ± 10% DC 24 ± 10% DC 24 ± 10% Rated voltage Rated current 0,71...

  • Page 94: Type Code - Ordering Name

    10-10 MKD112 Synchronous Motors MKD 10.2 Type code – Ordering Name Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: M K D 1 1 2 B - 0 4 8 - G G 0 - A N...

  • Page 95: Speed - Torque - Characteristics

    10-11 Synchronous Motors MKD MKD112 10.3 Speed – Torque – Characteristics Housing overtempeature Winding overtempeature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD112A-024 (100K) MKD112A-024 (60K) 1000 1500 2000 2500 3000 3500 4000 4500...
  • Page 96 10-12 MKD112 Synchronous Motors MKD Housing overtempeature Winding overtempeature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD112B-024 (60K) MKD112B-024 (100K) 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000...
  • Page 97 10-13 Synchronous Motors MKD MKD112 [A]: Natural conv. (S1 continuous operation) [B]: Surface cooling (S1 continuous operation) [C]: (S6 intermittent operation) [1]: HDS to HVR [2]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 480V [3]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 440V [4]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 400V...
  • Page 98 10-14 MKD112 Synchronous Motors MKD Housing overtempeature Winding overtempeature l a t t h l p S t a 100K Insulated structure Non insulated structure MKD112C-024 (60K) MKD112C-024 (100K) 1000 1500 2000 2500 3000 3500 4000 1000 1500 2000 2500 3000 3500 4000...
  • Page 99 10-15 Synchronous Motors MKD MKD112 Natural conv. (S1 continuous operation) [B]: Surface cooling (S1 continuous operation) [C]: (S6 intermittent operation) [1]: HDS to HVR [2]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 480V [3]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 440V [4]: HDS to HVE or DKCxx.3 with a power connection of 3x AC 400V Fig.

  • Page 100: Shaft Load

    10-16 MKD112 Synchronous Motors MKD 10.4 Shaft Load Permissible maximum radial For explanations refer to page 13-12. force F and permissible radial_max radial force F radial MKD112B MKD112A 4200 4200 3800 3800 3400 3400 mittel 500 min -1 mittel 500 min -1 3000 3000 1000 min -1...

  • Page 101: Dimensions

    10-17 Synchronous Motors MKD MKD112 10.5 Dimensions 25° 4 x M10 - 15 45° M10-22 45° 192±1 Detail Y: 1) connector not included in delivery Options: 1x15º Output direction The output direction of the power connector is selected at the time of ordering. Possible directions are: •...
  • Page 102 10-18 MKD112 Synchronous Motors MKD 25° 4 x M10 - 15 45° M10-22 45° 192±1 1) connector not included in delivery Options: Einzelheit Y: Output direction The output direction of the power connector is selected 1x15º at the time of ordering. Possible directions are: •...

  • Page 103: Blower Units

    10-19 Synchronous Motors MKD MKD112 10.6 Blower Units MKD motors can also be delivered with optional blower units. Please refer to the „Surface“ column of the data sheets for performance data of surface-cooled motors. The mechanical dimensions of the blower unitis are represented in the dimension drawings.
  • Page 104 10-20 MKD112 Synchronous Motors MKD Dimensions Possible arrangements: Dim. Motor MKD112A-xxx below left right MKD112B-xxx (looking from front onto motor shaft) MKD112C-xxx MKD112C-058 MKD112D-xxx blower_rad112_en.fh7 Fig. 10-19: Dimensional data MKD112 with radial blower Dimensions Dim. Motor MKD112A-xxx MKD112B-xxx MKD112C-xxx MKD112C-058 MKD112D-xxx blower_ax112_en.fh7 Fig.

  • Page 105: Accessories

    11-1 Synchronous Motors MKD Accessories Accessories 11.1 Sealing Air Connection Accessories Sealing air connectors are available for MKD motors. They are attached Option Sperrluftanschluss to the motor by simply replacing the motor flange socket cover. A defined overpressure inside the motor prevents reliably the income of liquids e.g.

  • Page 106: Gearings

    Planetary gearings for the • GTS and • GTP series are suitable for being attached to MKD motors and can be obtained from Rexroth. The planetary gearings are characterized by the following features: • Low-maintenance operation owing to lifetime lubrication High operational reliability •...
  • Page 107 11-3 Synchronous Motors MKD Accessories Worm Gears 058 Field of applciation Worm gears of the • 58... series are suitable for being attached to MKD motors and are characterized by the following features: • Low-maintenance operation owing to oil lubrication High operational reliability •...
  • Page 108 11-4 Accessories Synchronous Motors MKD Notes 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 109: Connection System

    (1): Blower blower units can be attached optionally on MKD motors. Blower units are working independent from the drive controller. Blower cables and protective circuit breakers are not in the scope of delivery of REXROTH INDRAMAT. (2): Temperature sensors Temperature sensors (PTC) are fixed-mounted in the motor windings.

  • Page 110: Connection Diagram

    12-2 Connection System Synchronous Motors MKD 12.2 Motors with connector box Connection diagram Note: Here is only the direct connection between motor and drive controller described. The connection diagrams are also guilty for all other connections (e.g. with intermediate connection). There is no change with coordinating the motor and drive controller connections.
  • Page 111 12-3 Synchronous Motors MKD Connection System Deliverable motors with connector box Motor Power and encoder connection Winding MKD025A MKD025B MKD041A MKD041B MKD071A connection box MKD071B MKD071B MKD090B MKD090B MKD090B Fig. 12-3: MKD with connection box DOK-MOTOR*-MKD*******-PR07-EN-P Version7.0 19.05.2004...

  • Page 112: Motors With Connector Receptacle

    12-4 Connection System Synchronous Motors MKD 12.3 Motors with connector receptacle Connection diagram Note: Here is only the direct connection between motor and drive controller described. The connection diagrams are also guilty for all other connections (e.g. with intermediate connection). There is no change with coordinating the motor and drive controller connections.
  • Page 113 12-5 Synchronous Motors MKD Connection System Deliverable motors with flange socket Motor Connection/flange Appropriate plug socket Winding MKD025A INS0680 INS0681 MKD025B MKD112A MKD112A MKD112A MKD112B MKD112B INS0480 INS0481 MKD112B MKD112B MKD112C MKD112C MKD112D MKD112C INS0380 INS0381 Fig. 12-5: MKD with connector receptacle Power connector View on the mating side of the flange sockets flange socket...

  • Page 114: Blower Connector

    12-6 Connection System Synchronous Motors MKD 12.4 Blower connector MKD motors can be supplied optionally with axial or radial blower. The various connection possibilities are described in the table below. Please refer to the technical data for the fan units available. Power Blower Direction...

  • Page 115: Connecting And Mounting The Blower

    12-7 Synchronous Motors MKD Connection System Connecting and mounting the blower Electric connection A three-core cable with a connection cross-section of at least 0.75 mm must be used as connection cable. SW17 fan_con1.fh7 (1): Housing screw (2): Plug housing (3): Plug insert (4): Flange socket...

  • Page 116: Connection Cable

    Dimensioning of power cable The specified and calculated cross sectional area of the cables in this Rexroth Indramat documentation base on RMS current and the assumption for “rotating motors”. Base for this calculation are the specified stillstand-constant current in the technical data. They are specified as peak values.

  • Page 117: Selection Of Connection Cable

    12-9 Synchronous Motors MKD Connection System Selection of connection cable Rexroth deliver finished power and encoder cable sets. The following documentation contains: • an overview of the cable types available. • technical data of the various cables, • general installation regulations for Rexroth cables.
  • Page 118 12-10 Connection System Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 119: Application Instructions

    13-1 Synchronous Motors MKD Application Instructions Application Instructions 13.1 Operating Conditions Setup Height and Ambient Temperature Nominal data The performance data specified for the motors apply in case of the following conditions: • Ambient Temperature of 0 ºC up to +45 ºC •...

  • Page 120: Vibration And Shock Loads

    13-2 Application Instructions Synchronous Motors MKD Vibration and Shock Loads MKD motors can carry loads, such as are typically occurring in case of presses, punches, or press inlets, only if they are attached in a shock- absorbed shock-decoupled way. construction such attachments must be checked in isolated cases.

  • Page 121: Degree Of Protection

    13-3 Synchronous Motors MKD Application Instructions 13.2 Degree of protection The type of protection is defined by the identification symbol IP (International Protection) and two characteristic numerals specifying the degree of protection. The first characteristic numeral defines the degree of protection against contact and penetration of foreign particles.

  • Page 122: Option Sealing Air "Sealing Air: Principle" Connection

    Tightening torque in Nm SUP-M01-MKD (terminal box) SUP-M03-MHD (INS0613) SUP-M01-MHD (INS0480) SUP-M02-MHD (INS0380) Fig. 13-7: Tightening torques Supplier’s recommended plastic Rexroth Mecman GmbH pipe Bartweg 13 D- 30453 Hannover Postfach 91 07 62 D- 30427 Hannover Phone: +49 (0) 5 11 21 36 - 0...

  • Page 123: Selecting The Degree Of Protection

    13-5 Synchronous Motors MKD Application Instructions Plastic pipe, type PA 4 x 0.75 Dimension Length Color Order no. [mm] 4 x 0.75 blue 281 520 402 0 blue 281 520 405 0 Fig. 13-8: Plastic pipe Ordering name of accessory The deliverable accessory sets are listed below.

  • Page 124: Design And Installation Positions

    13-6 Application Instructions Synchronous Motors MKD 13.3 Design and Installation Positions MKD motors are available in design B05. Please refer to the table below for the types of installation permissible according to EN 60034-7:1993. Permissible types of installation Motor design Description Sketch Setup...

  • Page 125: Blower

    13-7 Synchronous Motors MKD Application Instructions 13.4 Blower In case of extreme loads, e.g. during continuous start-stop operation with high repeat frequencies, radial or axial blowers can be attached to the motors of the • MKD071 • MKD090 • MKD112 motor type series.

  • Page 126: Holding Brakes

    13-8 Application Instructions Synchronous Motors MKD 13.5 Holding Brakes Optional. Required for holding the servo axis when the machine is in the de-energized state. Hazardous movements! Persons endangered by falling or descending axes!! ⇒ The serially delivered motor holding brake does not suffice to ensure overall personal protection! DANGER ⇒...
  • Page 127 13-9 Synchronous Motors MKD Application Instructions The holding brake is activated by the drive controller. This ensures the proper on and off order in all of the operating states. Note: A premature wear and tear of the holding brake is possible! The holding brake wears after approx.

  • Page 128: Output Shaft And Motor Bearing

    Modifications to the keys may only be made by the user himself and on his own responsibility. Rexroth Indramat do not give any warranty for modified keys or motor shafts. 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 129: Output Shaft With Shaft Sealing Ring

    13-11 Synchronous Motors MKD Application Instructions Output Shaft with Shaft Sealing Ring MKD motors are designed with radial shaft sealing rings according to DIN 3760 – design A. RWDR.fh7 Radial shaft sealing ring Fig. 13-16: MKD radial shaft sealing ring Wear and tear Radial shaft sealing rings are rubbing seals.

  • Page 130: Bearings And Shaft Load

    Application Instructions Synchronous Motors MKD Note on construction Rexroth recommend that any direct contact of the output shaft and the radial shaft sealing ring with the processing medium (coolant, material corrosion), caused by the type of machine or system construction, should be avoided.
  • Page 131 Note: If a redundant attachment cannot be avoided, it is absolutely necessary to consult with Rexroth. DOK-MOTOR*-MKD*******-PR07-EN-P Version7.0 19.05.2004...

  • Page 132: Motor Encoder

    The encoder electronics is equipped with a data memory where the motor type name, the control loop parameters and the motor parameters are filed. These data are read by the digital intelligent drive controllers by Rexroth. This ensures • quick and easy startup, •...

  • Page 133: Acceptances, Approvals

    13-15 Synchronous Motors MKD Application Instructions 13.8 Acceptances, Approvals CE mark Declaration of conformity Declarations of conformity certifying the structure of and the compliance with the applicable EN standards and EC guidelines are available for all MKD motors. If necessary, these declarations of conformity can be demanded from the pertinent sales office.
  • Page 134 13-16 Application Instructions Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 135: Handling

    14-1 Synchronous Motors MKD Handling Handling 14.1 Identifying the Goods Delivery note A single copy of the delivery note is enclosed to each delivery. The delivery note lists all components with their ordering name and their designation. If the contents are distributed among several parcels (transport containers), then this is noted on the delivery note or it can be seen from the freight bill.

  • Page 136: Instructions On The Packing

    Handling Synchronous Motors MKD Cable sets Cable sets by Rexroth are identified by a cable type label (label at the end of the cable). The cable type label specifies the ordering name as well as the length of the cable.

  • Page 137: Storage

    14-3 Synchronous Motors MKD Handling 14.4 Storage Damage to motor and loss of warranty possible! Any improper storage may cause damage to the motor. In addition, any warranty claim will expire. ⇒ For that reason, please observe the following WARNING instructions.
  • Page 138 14-4 Handling Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 139: Assembly

    15-1 Synchronous Motors MKD Assembly Assembly 15.1 Skilled Technical Personnel Any work on the system and on the drives or in their vicinity may only be carried out by appropriately trained technical personnel. The owner of the system must ensure that all persons carrying out •...
  • Page 140 15-2 Assembly Synchronous Motors MKD Before mounting: 1. Procure tools, auxiliary materials, measuring and test equipment. 2. Control all components if they are clean. 3. Proof all components if they are obviously damaged. Defective components may not be mounted. 4. Ensure that mounting can be done in a dry and clean environment. 5.

  • Page 141: Connecting The Motor

    The connection diagrams by Rexroth are exclusively intended for the preparation of system circuit diagrams! ⇒ Connect the motor as specified in the machine manufacturer’s system circuit diagram! Refer to the connection diagram in Chapter for support.

  • Page 142: Motor With Connection Box

    ⇒ In fact of this use no automatic screwdriver (e.g. electronical, pneumatic or hydraulic screwdriver). Use cables for this motors which are equivalent with Rexroth cables. Mount the cables as follows: 1. Dismount the connector-box cover (1), by untwining the screws(7).
  • Page 143 15-5 Synchronous Motors MKD Assembly Power cable Encoder cable 2,5 Nm Plugin terminal Part. No.: 259 698 Connector Part. No.: 236 813 Crimping contact 10 x Part. No.: 260 765 2,5 Nm Plugin terminal 1,3 Nm Part. No.: 259 700 a05mk81p_en.fh7 Fig.

  • Page 144: Motors With Plug-In Connectors

    15-6 Assembly Synchronous Motors MKD Motors with plug-in connectors Power connector Power connectors for MKD025 When fitting the INS0681 power connector with thread, proceed as follows: 1. Put the power connector onto the thread of the connection housing in the correct position. 2.
  • Page 145 No warranty! • If the cable output direction is changed by “rebuilding” the flange socket, the warranty for the overall drive system given by Rexroth will expire. The cable output direction may only be changed by turning the flange socket.
  • Page 146 15-8 Assembly Synchronous Motors MKD Changing the output direction The flange socket on MKD112 motors can be turned by steps in 90° on MKD112 (output direction A,B, L, R see type code). To achieve this, proceed as follows: 1. Loosen the two locking screws (4) and remove the cover of the flange socket (2).
  • Page 147 No warranty! • If the cable output direction is changed by “rebuilding” the flange socket, the warranty for the overall drive system given by Rexroth will expire. The cable output direction may only be changed by turning the flange socket.
  • Page 148 15-10 Assembly Synchronous Motors MKD Changing the output direction The output direction on MKD112 motors can be chosen. The output on MKD112 direction can be turned by 90°. To achieve this, proceed as follows: 1. Loosen the four locking screws on the top of the connector. 2.

  • Page 149: Startup

    Startup MKD motors may be put into operation only with drive controllers by Rexroth. After the connection has been properly established and the above requirements are complied with, the MKD motor can be put into operation via the drive controller.

  • Page 150: Maintenance

    The motor bearings should be replaced if • the nominal bearing service life has been reached, • running noise can be heard. Note: We recommend that bearings are replaced by the Rexroth Indramat Service. Connection Cable Check connection lines for damage at regular intervals and replace them, if necessary.

  • Page 151: Holding Brake

    If the holding torque specified in the data sheets fails to be reached, repeat steps 4 and 5 of the grinding-in process. If the holding torque specified fails to be reached after the second grinding-in process, the holding brake is not operable. Notify the Rexroth Service. During operation If holding brakes are required only sporadically (braking cycle >48 h)

  • Page 152: Changing The Battery

    Startup, Operation, and Maintenance Synchronous Motors MKD Changing the battery Drive control systems of Rexroth observe voltage of battery safely and give just in time a warning “change battery”. Change battery when machine is Changing the battery should be made, when machine is under load. This...
  • Page 153 16-5 Synchronous Motors MKD Startup, Operation, and Maintenance Assemble the battery 1. Assembled battery for motor type (Ord. No. No.: R911277133 or: R911281394) and screw terminal (3) with screws (4) tighten (accelerating torque max. 1.0 Nm). Note: Do not squeeze the battery cable! 2.
  • Page 154 16-6 Startup, Operation, and Maintenance Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 155: Appendix

    17-1 Synchronous Motors MKD Appendix Appendix DOK-MOTOR*-MKD*******-PR07-EN-P Version7.0 19.05.2004...

  • Page 156: List Of Standards

    17-2 Appendix Synchronous Motors MKD 17.1 List of Standards Standard Edition Title Concordance 89/392/EEC Directive 98/37/EC of the european parlament and of the council of 22 replaced by 1998-06-22 June 1998 on the approximation of the laws of the member states relating to machinery 98/37/EG COUNCIL DIRECTIVE of 3 May 1989 on the approximation of the laws of...

  • Page 157: Selecting Power Cables

    17-3 Synchronous Motors MKD Appendix 17.2 Selecting Power Cables The tables and diagrams shown on the following pages are intended to support you in selecting the power cables required. The example below explains how to proceed. A power cable set, 5.0 m in length, is needed for a MKD112A-024 Example motor, Natural 60K operating mode, and an HDS02.
  • Page 158 17-4 Appendix Synchronous Motors MKD Motor MKD Mode of operationt 025A-144 Natural 60K Stecker Natural 100K 025A-144 Natural 60K Natural 100K termial box 025B-058 Natural 60K Stecker Natural 100K 025B-058 Natural 60K Natural 100K termial box 025B-144 Natural 60K Stecker Natural 100K 025B-144 Natural 60K...

  • Page 159: Ins0680 1,0Mm²

    17-5 Synchronous Motors MKD Appendix INS0680 1,0mm² Direct Connection Motor Order-Type Flange connection Ready-made cable socket Connect on IKG4008/xxx,x Terminal strip INK0653 INS0681/C03 IKG4009/xxx,x DKC**.3 INK0653 INS0459/K02 INS0681/C03 IKG4099/xxx,x DKC**.3 INK0653 16 A AEH / RKS INS0681/C03 IKG4017/xxx,x HDD02.* INK0653 HDS02.* INS0622/K01 INS0681/C03...

  • Page 160: Ins0542 1,0Mm²

    17-6 Appendix Synchronous Motors MKD INS0542 1,0mm² Direct Connection Order-Type MKD - Motor Ready-made connection Connect on cable IKG4013/xxx,x Terminal strip INK0653 INS0542/K01 IKG4020/xxx,x DKC**.3 INK0653 INS0459/K02 INS0542/K01 IKG4100/xxx,x DKC**.3 INK0653 16 A AEH / RKS INS0542/K01 IKG4018/xxx,x HDD02.* INK0653 HDS02.* INS0622/K01 INS0542/K01...

  • Page 161: Ins0480 1,5Mm²

    17-7 Synchronous Motors MKD Appendix INS0480 1,5mm² Direct Connection Order-Type Ready-made Flange Motor cable socket connection Connect on IKG4053/xxx,x DKR02 INK0650 DKR03 INS0481/C02 IKG4060/xxx,x DKC**.3 INK0650 INS0459/K02 INS0481/C02 IKG4055/xxx,x HDD02.* INK0650 HDS02.* INS0622/K01 INS0481/C02 N o t e : Power cable cross-section1.0 mm² is not possible! Use power cable cross-section 2.5 mm²...

  • Page 162: Ins0480 2,5Mm²

    17-8 Appendix Synchronous Motors MKD INS0480 2,5mm² Direct Connection Order-Type Motor Ready-made Flange connection cable socket Connect on IKG4063/xxx,x DKR02 INK0602 DKR03 INS0481/C03 IKG4070/xxx,x DKC**.3 INK0602 INS0459/K03 INS0481/C03 IKG4068/xxx,x HDD02.* HDS02.* INK0602 INS0622/K01 INS0481/C03 IKG4067/xxx,x HDS03.* INK0602 HDS04.* INS0623/K03 INS0481/C03 INS0480/C03 IKG4139/xxx,x HMS01.*...

  • Page 163: Ins0480 4,0Mm²

    17-9 Synchronous Motors MKD Appendix INS0480 4,0mm² Direct Connection Motor Order-Type Flange connection Ready-made cable socket Connect on IKG4083/xxx,x DKR02 INK0603 DKR03 INS0481/C04 IKG4090/xxx,x DKC**.3 INK0603 INS0459/K04 INS0481/C04 IKG4087/xxx,x HDS03.* INK0603 HDS04.* INS0623/K04 INS0481/C04 HMS01.* IKG4177/xxx,x W0020/0036 INS0480/C04 INK0603 HCS02.* W0012/0028 RLS0722/K04 INS0481/C04...

  • Page 164: Ins0480 6,0Mm²

    17-10 Appendix Synchronous Motors MKD INS0480 6,0mm² Direct Connection Order-Type Ready-made Flange Motor cable socket connection Connect on IKG4143/xxx,x DKR03 INK0604 INS0381/C06 IKG4150/xxx,x DKC**.3 INK0604 INS0459/K06 INS0381/C06 IKG4147/xxx,x HDS03.* INK0604 HDS04.* INS0623/K06 INS0381/C06 IKG4136/xxx,x HMS01.* HCS02.* INS0380/C06 INK0604 W0054/0070 RLS0721/K06 INS0381/C06 HMS01.* W0150/0210...

  • Page 165: Ins0480 10,0Mm²

    17-11 Synchronous Motors MKD Appendix INS0480 10,0mm² Direct Connection Order-Type Flange Motor Ready-made cable socket connection Connect on IKG4123/xxx,x DKR03 INK0605 INS0481/L10 IKG4130/xxx,x DKC**.3 INK0605 INS0459/K10 INS0481/L10 IKG4127/xxx,x HDS03.* INK0605 HDS04.* INS0623/K10 INS0481/L10 HMS01.* IKG4175/xxx,x HCS02.* INS0480/L10 INK0605 W0054/0070 RLS0721/K10 INS0481/L10 HMS01.* IKG4169/xxx,x...

  • Page 166: Ins0380 6,0Mm²

    17-12 Appendix Synchronous Motors MKD INS0380 6,0mm² Direct Connection Order-Type Ready-made Flange Motor cable socket connection Connect on IKG4143/xxx,x DKR03 INK0604 INS0381/C06 IKG4150/xxx,x DKC**.3 INK0604 INS0459/K06 INS0381/C06 IKG4147/xxx,x HDS03.* INK0604 HDS04.* INS0623/K06 INS0381/C06 IKG4136/xxx,x HMS01.* HCS02.* INS0380/C06 INK0604 W0054/0070 RLS0721/K06 INS0381/C06 HMS01.* W0150/0210...

  • Page 167: Ins0380 10,0Mm²

    17-13 Synchronous Motors MKD Appendix INS0380 10,0mm² Direct connection Order-Type Ready-made Flange Motor cable socket connection Connect on IKG4163/xxx,x DKR03 INK0605 INS0381/C10 IKG4170/xxx,x DKC**.3 INK0605 INS0459/K10 INS0381/C10 IKG4167/xxx,x HDS03.* INK0605 HDS04.* INS0623/K10 INS0381/C10 IKG4176/xxx,x HMS01.* HCS02.* INS0380/C10 INK0605 W0054/0070 RLS0721/K10 INS0381/C10 HMS01.* IKG4168/xxx,x...

  • Page 168: Ins0380 16,0Mm²

    17-14 Appendix Synchronous Motors MKD INS0380 16,0mm² Direct connection Order-Type Ready-made Flange Motor cable socket connection Connect on IKG4183/xxx,x DKR03 INK0606 INS0381/C16 IKG4276/xxx,x DKR04 INK0606 INS0381/C16 IKG4200/xxx,x DKC**.3 INK0606 INS0459/K16 INS0381/C16 HDS03.* IKG4186/xxx,x HDS04.* INK0606 HDS05.* INS0623/K16 INS0381/C16 INS0380/C16 IKG4179/xxx,x HMS01.* HCS02.* INK0606...

  • Page 169: Selecting Encoder Cables

    17-15 Synchronous Motors MKD Appendix 17.3 Selecting Encoder Cables Different encoder cables are available for MKD Motors. The tables and graphics represented on the following sides serve for the choice of encoder cables. Motor Encoder Cable Encoder Cable Encoder Cable Encoder Cable for Connector box Connector (straight)
  • Page 170 17-16 Appendix Synchronous Motors MKD Direct connection Motor flange Encoder- Ordering-type socket connector ready made cable Connection to INS0514/. IKS4374/xxx,x INK0448 HDD**.* INS0713/C01 INS0613/. HDS**.* DKC**.3 INS0439/C01 INS0524/. IKS4042/xxx,x INK0448 HDC**.* INS0676/. INS0713/C01 INS0439/C01 INS0638/. Intermediate connection Motor flange Encoder- Ordering-type Ordering-type socket...
  • Page 171 17-17 Synchronous Motors MKD Appendix Direkte Verbindung Motor flange Encoder- Ordering-type socket connector Ready made cable Connection to IKS4375/xxx,x INK0448 INS0514/. HDD**.* HDS**.* DKC**.3 INS0511/C01 INS0439/C01 IKS4044/xxx,x INS0613/. INK0448 HDC**.* INS0511/C01 INS0524/. INS0439/C01 Intermediate connection Motor Ordering-type flange Encoder- Coupling Options socket Ready made cabel...
  • Page 172 17-18 Appendix Synchronous Motors MKD 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 173: Index

    18-1 Synchronous Motors MKD Index Index Ambient Temperature 13-1 Balance 4-3 Bar code label 14-1 Battery assembling 16-5 changing 16-4 removing 16-4 Blower Notes on ordering 13-7 Cable sets 14-2 Centering diameter 4-2 Characteristic motor speed 5-3 Characteristic voltage limit curves 5-5 commutation 1-1 Commutation 1-3 Connecting the motor...
  • Page 174 18-2 Index Synchronous Motors MKD Heat dissipation 16-2 Holding brake 4-3 grind in 16-3 principle 13-8 safety note 13-8 startup 16-3 wear and tear 13-8 Housing overtemperature 5-1 Identification 14-1 Idle time 5-2 Intended use Fields of application 2-2 Introduction 2-1 Requirements 2-1 Key 13-9 Lifting sling belts 14-3...
  • Page 175 18-3 Synchronous Motors MKD Index Output shaft 4-3 Plain shaft 4-3 Shaft with keyway 4-3 Outside systems 1-6 Overload capability 1-1 Overload protection 1-1 Packing 14-2 Peak current 5-3 Performance data 1-1 Plain shaft 13-9 Planetary Gearings 11-2 Position detection 13-13 Power Cable Dimensioning 12-8 Product group 4-2 Radial shaft sealing ring 5-1, 13-10...
  • Page 176 18-4 Index Synchronous Motors MKD Winding code 4-2 Winding inductivity 5-3 Winding overtemperature 5-1 Winding resistance 5-3 19.05.2004 Version7.0 DOK-MOTOR*-MKD*******-PR07-EN-P...

  • Page 177: Service & Support 19.1 Helpdesk

    19-1 Synchronous Motors MKD Service & Support Service & Support 19.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries. Sie erreichen uns Contact us +49 (0) 9352 40 50 60...

  • Page 178: Kundenbetreuungsstellen - Sales & Service Facilities

    S E R V I C E C A L L E N T R Y C E N T E R H O T L I N E ERSATZTEILE / SPARES Rexroth Indramat GmbH MO – FR MO – FR verlängerte Ansprechzeit Bgm.-Dr.-Nebel-Str.
  • Page 179 Italy - Italien Italy - Italien Netherlands – Niederlande/Holland Netherlands - Niederlande/Holland Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth B.V. Bosch Rexroth Services B.V. Via Mascia, 1 Viale Oriani, 38/A Kruisbroeksestraat 1 Kruisbroeksestraat 1 80053 Castellamare di Stabia NA 40137 Bologna (P.O.
  • Page 180 (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen DEL a.s. Bosch -Rexroth, spol.s.r.o. Bosch Rexroth Kft. Bosch Rexroth Sp.zo.o. Strojírenská 38 Hviezdoslavova 5 Angol utca 34 ul. Staszica 1 591 01 Zdar nad Sázavou...
  • Page 181 (0) after country code! Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Bosch Rexroth (China) Ltd. Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd.
  • Page 182 Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth S.A. de C.V. Bosch Rexroth S.A. de C.V. Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913...
  • Page 184 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911272495 DOK-MOTOR*-MKD*******-PR07-EN-P...

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