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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDyn A R911336186 Edition 01 Asynchronous Motors MAD / MAF Operating Instructions...
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Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Title Rexroth IndraDyn A Asynchronous Motors MAD / MAF Type of Documentation Operating Instructions Document Typecode DOK-MOTOR*-MAD/MAF****-IT01-EN-P Internal File Reference RS-88e0c06a3d7ce62a0a6846a0012058c9-1-en-US-10 Purpose of Documentation This documentation… ● briefs mounting, operating and maintenance personnel, ●...
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG I/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
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II/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de bles‐...
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG III/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Español Português Italiano Campi elettromagnetici / ¡Campos electromagné‐ Campos eletromagnéticos / magnetici! Pericolo per la salute delle per‐ ticos/magnéticos! ¡Peligro para la salud de magnéticos! Perigo de saúde para pessoas sone portatrici di pacemaker, protesi metalli‐...
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IV/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Livs‐ Risicovolle bewegin‐ fare! gen! Levensgevaar! Uppehåll dig inte inom maskiners och mas‐ kindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG V/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Suomi Polski Český Näiden turvaohjeiden noudat‐ Zagrożenie życia w razie Nebezpečí života v případě tamatta jättämisestä on seurauksena hen‐ nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních genvaara! bezpieczeństwa!
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VI/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe obchodze‐ Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! nie się podczas transportu i montażu! Ryzy‐ přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! ko urazu! Používejte vhodná...
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG VII/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Slovensko Slovenčina Română Vroče površine (> 60 °C)! Ne‐ Horúce povrchy Suprafeţe fierbinţi (> 60 °C)! varnost opeklin! (> 60 °C)! Nebezpečenstvo popálenia! Pericol de arsuri! Izogibajte se stiku s kovinskimi površinami Zabráňte kontaktu s kovovými povrchmi...
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VIII/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Magyar Български Latviski Електромагнитни / Elektromágneses / Elektromagnētiskais / магнитни полета! Опасност за здравето mágneses mező! Káros hatással lehet a magnētiskais lauks! Veselības apdraudējums на хора със сърдечни стимулатори, szívritmus-szabályozó...
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG IX/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Lietuviškai Eesti Ελληνικά Ohtlikud liikumised! Eluohtlik! Επικίνδυνες τάσεις! Pavojingi judesiai! Pavojus Κίνδυνος θανάτου! gyvybei! Ärge viibige masina ja masinaosade liiku‐ mispiirkonnas. Μην στέκεστε στην περιοχή κίνησης Nebūkite mašinų ar jų dalių judėjimo zonoje.
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG XI/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Table of Contents Table of Contents Page About this Documentation.................... 13 Validity of this Documentation ......................13 Additional Documentation ........................13 Presentation of Information........................13 Safety Instructions....................... 15 About this Chapter ..........................
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XII/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Table of Contents Page 6.1.2 Foot Assembly........................... 33 6.1.3 Attaching Transmission Elements..................... 35 Connecting the Electric Supply......................36 6.2.1 Safety..............................36 6.2.2 Line Connection with Connector Socket.................... 36 6.2.3...
About this Documentation About this Documentation Validity of this Documentation This documentation is valid for Rexroth housing motors of the MAD / MAF series and must be observed by assemblers, operators, service engineers and facility operators. Motors of the IndraDyn A series with encoder option S6 or M6 are suitable for operation in certain explosion-hazardous areas.
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14/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Documentation Symbols Symbol Meaning Reference to supplementary documentation This note gives important information, which must be observed. Single, independent action step Numbered action instructions: The numbers show that the action steps must be taken one after the other.
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 15/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Safety Instructions Safety Instructions About this Chapter Please observe the general safety instructions in this chapter and the safety instructions and handling instructions in this manual. This will help you to avoid personal danger, material damage and errors.
16/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Safety Instructions All persons working on, with or in the vicinity of an electrical system must be informed of the relevant safety requirements, safety instructions and internal instructions (DIN EN 50110-1).
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 17/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Safety Instructions Only using the serially delivered motor holding brake or an external holding brake activated by the drive controller is not suitable for person‐ al protection!
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18/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 19/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Scope of Delivery Scope of Delivery The scope of delivery of an IndraDyn housing motor contains: ● Motor in original package ● Additional type plate ● Operating instructions with safety instructions ●...
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20/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 21/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Product About this Product Product Description 4.1.1 Technical Features The motors of the MAD / MAF series are asynchronous housing motors for operating converters or inverters of Bosch Rexroth.
22/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Product 4.1.2 Type of Construction Motor design B05 IM B5 IM V1 IM V3 Flange mounted on the drive Flange mounted on the drive Flange mounted on the drive side of the flange;...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 23/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Product Fig.4-3: Degree of Degree-of-protection area Remark protection Connection of motor encod‐ ③ IP65 Fan motor IP65 ④ Motor fan IP65 Fan grille IP24 Fig.4-4: Definition of degree-of-protection areas on the motor 4.1.4...
24/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Product ① Machine ② Air flow-off space ③ Air suck-in space Fig.4-7: MAD ventilation The fan is explicitly not suitable for use under the following conditions: ●...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 25/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Product Product Identification 4.2.1 Type Code IndraDyn A motors for explosion-hazardous areas have their own in‐ struction manual designated DOK-MOTOR*-IDYN*A*EXPD-IB□□-□□- Fig.4-8: Type code (1/2)
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26/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Product Fig.4-9: Type code (2/2)
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 27/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF About this Product 4.2.2 Rating Plate (Example MAF100) Type of machine Type designation Designation of origin Safety technology acc. to EN 61508-1 UL mark Manufacturing factory Motor mass in kg...
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28/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 29/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Transport and Storage Transport and Storage Transport (Shipping) Instructions The motors must be transported in their original package considering classes 2K2, 2B1, 2C2, 2S2, 2M1 acc. to DIN EN 60721-3-2.
30/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Transport and Storage ① Eye-bolt (ensure tight seating before use) Fig.5-1: Lifting and transporting motors Before transporting the motor, determine the weight of the motor. For motor weight data, please refer to the rating plate or to the Project Planning Manual Rexroth IndraDyn A.
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 31/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Transport and Storage Motors Storage time Measures on commissioning < 1 year Resurface the holding brake (optional) Check the electric contacts to verify that they are free from corrosion Allow the motor to run in without load at 800 ...
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32/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
For details on the mounting holes, please refer to the Project Planning Man‐ Rexroth IndraDyn A. Use all motor mounting holes to ensure that the motor is safely mounted to the machine. If coupling is direct, ensure that the support is plane and the orientation is precise.
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34/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly Mounting screws for foot assembly in case of IndraDyn A motors Screw 8.8 Tightening torque Overall Hole Washer DIN EN ISO 4762 [Nm] with μ motor DIN EN ISO ...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 35/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly When using foot assembly, please pay attention to the following: ● Forces acting on the motor feet that are transferred from a gearbox are not permitted.
36/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly Connecting the Electric Supply 6.2.1 Safety Danger! Electric voltage! Operations in the vi‐ WARNING cinity of live parts are extremely dangerous. Work required on the electric system may only be carried out by skilled electricians.
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 37/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly ● Connect or disconnect plug connections only in de-energized, dry and clean state. ● Protect the flange sockets from external force effect. When motors in ATEX design are used: Connect an additional protective conductor connection ac‐...
38/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly 6.2.3 Power Connection via Terminal Box Terminal box Overall motor size Terminal area Connecting thread Designation U-V-W ∅ PE MAD/MAF... [mm²] Screwed cable gland RLK1200 1.5 ... 16...
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 39/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly ● The brake connections 1-2 are assigned only if the motor was manufactured with the brake option. ● Only one of the PTC thermistor connector pairs (3-4 or 5-6) in the motor cable should be connected to the motor.
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40/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly ing to the outlet direction specified by the user. If necessary, the cable outlet direction can be re-adjusted at the terminal box. Proceed as follows when connecting the power cable to the terminal box: Open the cover of the terminal box ①.
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O-ring at the screwed power cable gland for proper condition and correct position. If the O-ring is missing, do not use the power cable. In this case, contact your Rexroth sales or service partner. Place the power cable through the opening into the terminal box up to the adapter plate.
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42/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly The following connection diagram shows a possible connection. When planning the double cabling, observe the installation regu‐ lations applicable at the installation site of the machine.
● Power cables are not available for placing the double ca‐ bling. Standard Rexroth power cables must be opened and customized as required. 6.2.4 Connecting the Motor Fan (only for MAD Motors) The motor fan is connected to the supply system via a cable and motor pro‐...
The motor-sided coolant connections are designed for coolant connection threads with axial sealing. Bosch Rexroth recommends to use connection threads which contain an O- ring for axial sealing of the screw connection. Sealing with hemp bred, teflon tape or conical screw unions is not considered suitable as this kind of sealing can stress and/or even damage the connec‐...
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 45/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly two mounting options for the quick-action coupling based on the ambient con‐ ditions of the motor. Variant A: Sealing nipple mounted at motor side Variant B: Coupling mounted at motor side ①...
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46/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly When selecting the coolant hose , observe the required inner diameter of the hose d pursuant to fig. 6-14 " Overview of coolant connections" on page Fig.6-19:...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 47/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Assembly Coolant input pressure at the mo‐ The maximum input pressure of the motors is 6 bar (3 bar in case of motors produced prior to 2008-06-30).
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48/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 49/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Commissioning and Operation Commissioning and Operation Safety WARNING High electrical voltage! Danger to life, risk of injury due to electric shock. Live parts are dangerous. Do not open any covers or connector sockets during oper‐...
50/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Commissioning and Operation Please observe the general safety instructions on the protection against haz‐ ardous movements chapter 2.6.2 "Protection against Mechanical Hazards" on page 16 Operation The ambient and operating conditions as well as technical data specified in the Project Planning Manual Rexroth IndraDyn A must be kept during op‐...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 51/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Maintenance and Repair Maintenance and Repair Cleaning and Servicing Danger! Electric voltage! Operations in the vi‐ WARNING cinity of live parts are extremely dangerous. Work required on the electric system may only be carried out by skilled electricians.
Wearing parts are reliably and professionally repaired and re‐ placed by the Bosch Rexroth Service in shopfloor-oriented quali‐ The Bosch Rexroth service helpdesk at our headquarters in Lohr, Germany and our worldwide service provide 24/7 support and assistance. Service hotline...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 53/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Disassembly and Exchange Disassembly and Exchange Tools Required NOTICE Motor damage due to strikes onto the motor shaft Do not strike the shaft end and do not exceed the allowed axial and radial forces of the motor.
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54/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
Used batteries can contain hazardous substances which can harm the envi‐ ronment or people's health when improperly stored or disposed of. After use, the batteries or accumulators contained in Rexroth products must be properly disposed of according to the country-specific collection systems.
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56/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
Gearbox Shift and planetary gearboxes can be attached to IndraDyn A motors. In this context, Bosch Rexroth recommends using gearboxes of the Rexroth GTM series that are attachment-compatible to the IndraDyn A motors. When selecting a gearbox, please observe the information in the type code of the GTM gearboxes.
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58/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Extension and Modification The compatibility and availability of gearboxes of other manufacturers or oth‐ er types of gearboxes must be clarified with the particular gearbox manufac‐ turer.
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 59/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Troubleshooting Troubleshooting 12.1 Procedure As a matter of principle, the instructions in the project planning and commis‐ sioning manuals must be followed in case of failures and errors. If necessary, the manufacturer must be contacted.
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60/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 61/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Technical Data Technical Data Technical data and operating characteristics are described for all motor types in the Project Planning Manual Rexroth IndraDyn A.
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62/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF...
DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 65/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Index Index Additional documentation........13 Flange..............21 Alignment............21 Ambient temperature.......... 21 Appropriate use........... 15 Hazardous substances........55 Directives ............. 15 Heat dissipation..........51 Standards ............. 15 Assembly............
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66/67 Bosch Rexroth AG DOK-MOTOR*-MAD/MAF****-IT01-EN-P Rexroth IndraDyn A Asynchronous Motors MAD / MAF Index safety instructions ...Terminal box Signal symbol ..........13 Power cable connection ....... 39 Signal words ..........13 Transmission element Safety instructions..........16 Fitting ............35 Symbols ............14 Pulling off .............
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DOK-MOTOR*-MAD/MAF****-IT01-EN-P Bosch Rexroth AG 67/67 Rexroth IndraDyn A Asynchronous Motors MAD / MAF Notes...