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Variable Plug-in Motor
A6VE
Series 63
<Replace this illustration area with an
illustration of your product>
Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK
Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389
+44 (0)1204 699 959
enquiries@hyquip.co.uk
www.hyquip.co.uk/web/index
Instruction manual
RE 91606-01-B/07.2013
Replaces: 02.2012
English
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Table of Contents
Related Manuals for REXROTH HyQuip 63 Series
Summary of Contents for REXROTH HyQuip 63 Series
- Page 1 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index Variable Plug-in Motor A6VE Series 63 Instruction manual Replaces: 02.2012 RE 91606-01-B/07.2013 English <Replace this illustration area with an illustration of your product> Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
- Page 2 © This document, as well as the data, specifica- tions and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third par- ties without its consent.
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Page 3: Table Of Contents
7.4.9 Electrically connecting the axial piston unit Performing flushing cycle RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... - Page 4 Technical data Alphabetical index Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
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Page 5: About This Documentation
fluid for your hydraulic system. Information of the use of hydrostatic drives at low temperatures 90300-03-B Manual Contains additional information on the use of Rexroth axial piston units at low temperatures. Storage and preservation of axial piston units 90312 Data sheet Contains additional information on storage and preservation. -
Page 6: Display Of Information
Damage to equipment: the product or the environment may be damaged. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 7: Symbols
VDI (Verein Deutscher Ingenieure – Association of German Engineers) RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 8: Safety Instructions
Any use other than that described as intended use shall be considered as improper and is therefore impermissible. Bosch Rexroth AG shall accept no liability whatsoever for damage resulting from improper use. The user shall bear all risks arising from improper use. -
Page 9: Personnel Qualifications
Only use Rexroth original accessories and spare parts to ensure there is no risk to persons from unsuitable spare parts. Conform to the technical data and ambient conditions specified in the product documentation. -
Page 10: Product-Specific Safety Instructions
(functional safety). You may only commission the product if it has been determined that the end product (e.g. machinery or a system) into which the Rexroth products are installed complies with the country-specific provisions, safety regulations and standards of the application. - Page 11 Protect the machine/system against being energized. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
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Page 12: Personal Protective Equipment
Observe the safety regulations and provisions of your country. All components of the personal protective equipment must be intact. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 13: General Instructions On Damage To Equipment And The Product
Any mixing of hydraulic fluids of different manufacturers or different types of the same manufacturer is not permissible in general. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 14: Bosch Rexroth Ag, A6Ve Series 63, Re 91606-01-B/07.2013
Observe the information in the safety data sheet for the hydraulic fluid and the specifications provided by the system manufacturer. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 15: Hyquip Limited New Brunswick Street Horwich Bolton Lancashire Bl6 7Jb Uk
RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 16: Scope Of Supply
Protection covers (1) Protection plug/threaded plug (2) Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 17: Product Description
8 Piston (optional) RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 18: Functional Description
(immediate stop). If necessary, make sure that these are properly implemented. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 19: Product Identification
6 Ground (optional) 13 Customer material number RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 20: Transport And Storage
Carefully place the axial piston unit on the seating to prevent it from being damaged. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 21: Transporting With Lifting Device
(e.g. valves) nor that the axial piston unit is hung from attachment parts (see Fig. 5). RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK... -
Page 22: Storing The Axial Piston Unit
Table 7 lists the maximum permissible storage times for an originally packed axial piston unit as per data sheet 90312. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 23: Hyquip Limited New Brunswick Street Horwich Bolton Lancashire Bl6 7Jb Uk
Bosch Rexroth Service partner. In the event of questions regarding repair and spare parts, contact your responsible Bosch Rexroth Service partner or the service department of the manufacture's plant for the axial piston unit, see chapter 10.5 "Spare parts"... -
Page 24: Bosch Rexroth Ag, A6Ve Series 63, Re 91606-01-B/07.2013
Store the axial piston unit so that it is protected against jolts, see "Requirement" on page 22 in this chapter. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 25: Installation
To achieve favorable noise values, decouple all connecting lines from all vibration- capable components (e.g. reservoir) using elastic elements. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 26: Bosch Rexroth Ag, A6Ve Series 63, Re 91606-01-B/07.2013
Use suitable mild detergents to remove lubricants and other difficult-to-remove contamination. Cleaning agents must not enter the hydraulic system. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 27: Installation Position
3 (drive shaft, vertically downward) – RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 28: Above-Reservoir Installation
Compare the material number and designation (ordering code) with the details in the order confirmation. If the material number for the axial piston unit does not correspond to the one in the order confirmation, contact Bosch Rexroth Service for clarification, see chapter 10.5 "Spare parts" on page Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013... -
Page 29: Dimensions
RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 30: Installation With Coupling
▶ Fix the axial piston unit at the installation location. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 31: Installation With Cardan Shaft
Use a suitable tool for this to prevent damage to the sealing and functional surfaces. If sealing or functional surfaces are damaged, contact your responsible Bosch Rexroth Service partner or the service department of the manufacturer's plant for the axial piston unit. -
Page 32: Hydraulically Connecting The Axial Piston Unit
The setting screws are protected against unauthorized resetting by means of protection caps. Removal of the protection caps will void the warranty. If you need to change settings, contact your responsible Bosch Rexroth Service partner for address, see chapter 10.5 "Spare parts" on page 47. -
Page 33: Warning
For all female threads, use a threaded plug from the same system of units and of the correct size. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 34: Bosch Rexroth Ag, A6Ve Series 63, Re 91606-01-B/07.2013
DIN 13, we recommend checking the tightening torque individually in accordance with VDI 2230. Minimum required thread reach 1 x Ø thread Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 35: Hyquip Limited New Brunswick Street Horwich Bolton Lancashire Bl6 7Jb Uk
Fig. 12: Port overview – A6VE with HZ3 control, service line ports at side Fig. 13: Port overview – A6VE with HA control, service line ports at side RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK... -
Page 36: Bosch Rexroth Ag, A6Ve Series 63, Re 91606-01-B/07.2013
O = Must be connected (plugged on delivery) X = Plugged (in normal operation) Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 37: Hyquip Limited New Brunswick Street Horwich Bolton Lancashire Bl6 7Jb Uk
M , 10 Nm for M10 x 1 and 17 Nm for M12 x 1.5, the maximum permissible pressure is 420 bar. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 38: Electrically Connecting The Axial Piston Unit
Electrically connect the axial piston unit (12 or 24 V). Before connecting, check that the connector including all seals are intact. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK... -
Page 39: Performing Flushing Cycle
Turn the solenoid body (2) to the desired position. Retighten the mounting nut. Tightening torque of the mounting nut: 5+1 Nm. 7.5 Performing flushing cycle In order to remove foreign particles from the system, Bosch Rexroth recommends a flushing cycle for the entire system before the first commissioning. -
Page 40: Commissioning
Details of minimum requirements for hydraulic fluid can be found in the Bosch Rexroth data sheets 90220, 90221 or 90222. The titles of the data sheets can be found in Table 1 "Required and supplementary documentation" on page 5. You can find details of permissible and optimal viscosity in data sheet 91606. -
Page 41: Testing The Hydraulic Fluid Supply
. Refer to data sheet 91606 for the permissible value. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 42: Performing Functional Test
▶ Change the hydraulic fluid if the required cleanliness level is not reached. If a laboratory test is not carried out after the running-in phase, Bosch Rexroth recommends the hydraulic fluid be changed. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013... -
Page 43: Recommissioning After Standstill
Before recommissioning, proceed as described in chapter 8.1 "Initialcommissioning" on page 40. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 44: Integrated Counterbalance Valve (Bvi) - Brake Release Function Lock/Unlock
mm. Retighten the lock nut (2) (tightening torque 10 Nm). Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 45: Operation
Remove coarse external dirt and keep sensitive and important components, such as solenoids, valves, indicators and sensors, clean. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 46: Inspection
Maintenance and repair 10.2 Inspection In order to enable long and reliable operation of the axial piston unit, Bosch Rexroth recommends testing the hydraulic system and axial piston unit on a regular basis, and documenting and archiving the following operating conditions:... -
Page 47: Spare Parts
Rexroth may cause personal injury or damage to equipment! ▶ Only use Rexroth original spare parts to repair the Rexroth axial piston units, otherwise the functional reliability of the axial piston unit can not be assured and you lose your entitlement under warranty. -
Page 48: Removal And Replacement
▶ Proceed as described in chapter 6.2 "Storing the axial piston unit" on page 22. Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 49: Disposal
The Bosch Rexroth warranty only applies for the delivered configuration. In case of conversion or extension, the entitlement under warranty will be rendered void. The setting screws are protected against unauthorized resetting by means of protection caps. -
Page 50: Troubleshooting
Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 51: Malfunction Table
Contact Bosch Rexroth Service controller RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... - Page 52 Exchange axial piston unit, contact Bosch Rexroth Service Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
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Page 53: Technical Data
The order-related technical data of your axial piston unit can be found in the order confirmation. RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... -
Page 54: Alphabetical Index
– Motor function Functional test Bosch Rexroth AG, A6VE Series 63, RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389... - Page 55 Warranty rights Weights RE 91606-01-B/07.2013, A6VE Series 63, Bosch Rexroth AG Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
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Page 56: Company Registered In England No: 4167649 Vat Registration No: 732 5692 25 Bs En Iso 9001:2008 No: Lrq
+44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index Subject to change Printed in Germany RE 91606-01-B/07.2013 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...