Related Manuals for Schmalz Jumbo Flex 35
Summarization of Contents
Safety Instructions
Classification of safety instructions
Defines different levels of safety warnings (Danger, Warning, Caution, Attention) and their meanings.
Warnings
Explains the meaning and visual representation of various warning symbols used in the manual.
Mandatory symbol
Explains the mandatory symbols indicating required actions or personal protective equipment.
General safety instructions
Provides essential safety guidelines for operating the equipment and user responsibilities.
Intended use
Describes the proper and intended applications of the vacuum tube lifter.
Requirements for personnel
Outlines qualifications and responsibilities for installation, maintenance, and operating staff.
Installation and workplace requirements
Specifies conditions and environments suitable for installing and operating the equipment.
Definition of the danger zone
Identifies areas around the equipment that pose a safety hazard to personnel.
Emissions
Discusses noise and exhaust air generated by the vacuum generator.
Personal protective equipment
Lists the necessary personal protective equipment (PPE) for safe operation.
Product Description
Components of the vacuum tube lifter Jumbo
Lists and illustrates the main components of the vacuum tube lifter.
Type plate
Explains the information contained on the device's type plate.
Operator handles
Describes the function and parts of the operator handles for different models.
Lift tube
Explains the role of the lift tube in the vacuum system.
Vacuum Generators
Details the two types of vacuum generators available (pump and ejector).
Compressed air deactivation
Instructions on how to deactivate compressed air for ejector systems.
Rotary union
Describes the rotary union's function and safety valve.
Supply hose/compressed air hose
Information about the supply and compressed air hoses.
Load-bearing devices/suction pads
Details various suction pads and grippers for different applications.
Mechanical grippers
Lists different types of mechanical grippers available.
Accessories
Introduces optional accessories for the vacuum tube lifter.
Dust filter (STF)
Explains the purpose and recommendation for using a dust filter.
Motor-protection switch (MSS)
Describes the motor-protection switch for electrical vacuum generation.
Pressure-reduction valve
Details the pressure-reduction valve for setting operating pressure.
Radio remote control (SRC)
Explains the functionality of the optional radio remote control.
Blower console
Describes the blower console for mounting blowers.
Schmalz Blower Box (SBB)
Information on the SBB for noise reduction and blower protection.
Storage rack
Describes the storage rack for protecting the device.
Crane suspension
Details the adjustable crane suspension for the tube lifter.
Vacuum regulation valve (VRV)
Explains the VRV for adjusting device dynamics.
Delivery, Packaging and Transport
Delivery
General information regarding delivery of the product.
Scope of delivery
Details what is included in the scope of delivery.
Checking for completeness
Guidance on verifying all items are present upon delivery.
Reporting damage
Instructions on how to report any damage found.
Packaging
Describes the packaging used for transporting the vacuum tube lifter.
Transport
Safety warnings and requirements for transporting the equipment.
Removing the vacuum tube lifter from transportation box
Step-by-step guide for safely unpacking the device.
Installation
Connecting the vacuum tube lifter and attaching hoses
Procedure for connecting the device and attaching necessary hoses.
Mounting the suction pad
Instructions on how to properly mount a suction pad onto the gripper.
Installing the vacuum generator
Guidance on installing the vacuum generator unit.
Vacuum pump installation
Steps for installing the vacuum pump component.
Checking the direction of rotation
How to verify the correct rotational direction of the vacuum pump motor.
Additional dust filter installation
Instructions for installing an additional dust filter.
Vacuum regulation valve installation
Details on installing the VRV to adjust device dynamics.
Ejector installation
Steps for installing the ejector, including retrofitting.
Shortening the lift tube
Procedure for shortening the lift tube to suit specific working heights.
Test
Steps and requirements for testing the installed device.
Operation
General safety instructions for operation
General safety precautions to be followed during operation.
Emergency procedures
Procedures to follow in case of emergencies or system failures.
Description of operation
Explains the basic working principle of the vacuum tube lifter.
Switching the device on and off
Instructions for powering the device on and off.
Switching on/off (electrical vacuum)
Details on switching on/off for electrical vacuum systems.
Switching on/off (pneumatic vacuum)
Details on switching on/off for pneumatic vacuum systems.
Setting the dynamics of the tube lifter
How to adjust the lifting and lowering speed.
Replacing suction pads
Procedure for changing suction pads using the quick-change adapter.
Setting the hovering position
Adjusting the idle position of the operator handle for ergonomic height.
Raising, lowering and depositing loads
Step-by-step guide for lifting and moving loads.
Lifting loads
Detailed steps for safely lifting a load.
Lowering and setting down loads
Detailed steps for safely lowering and depositing a load.
Vertical pickup and horizontal deposit
Specific method for handling loads with a 90° swivel.
Continuous rotatability
Information on continuous rotation of the tube lifter.
Parking the vacuum tube lifter
Temporary parking procedures for the device.
Quick reference guide
Information about the included quick reference guide.
Maintenance
General notes on maintenance
General guidelines and important information before starting maintenance.
Checking safety features
Procedure for checking the non-return valve and other safety features.
Inspecting wear on the rotary union
How to inspect the rotary union for wear monthly.
Service table
Overview of maintenance intervals for various components.
Vacuum filter for JumboFlex 20/35
Information about the vacuum filter in the operator handle.
Filter in the operator handle
Details on checking, cleaning, and replacing the operator handle filter.
Filter in the vacuum pump
Refers to separate instructions for vacuum pump filters.
Filter on vacuum pump (optional dust filter)
How to check and clean optional dust filters on the vacuum pump.
Filter in suction pad
How to check and clean the filter in the suction pad.
Expert approval
Information on required inspections and approvals for the device.
Decommissioning and disposal
Decommissioning
Procedure for safely decommissioning the vacuum tube lifter.
Disposal
Instructions for the proper disposal of the vacuum tube lifter.
Schmalz Services
Global contact
Information on Schmalz's global sales and service network.
Online documentation
Details on accessing online product documentation and CAD data.
"How-to" videos
Information on instructional videos for product functions.
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