Table of Contents
Advertisement
Operating Instructions
V
M
ACU
ASTER
B
B
A
S
I
C
A
S
I
C
B
9
0
°
B
9
0
°
A
A
S
S
I
I
C
C
B
1
8
0
°
B
1
8
0
°
A
S
I
C
A
S
I
C
This document should be kept in a safe place for future reference.
30.30.01.00185
BA 30.30.01.00185
Translation of original operating instructions
Status 03.2013 / Index 00
J. Schmalz GmbH
Aacher Straße 29
D - 72293 Glatten
Tel +49 +7443 / 2403 - 0
Fax +49 +7443 / 2403 - 259
http://www.schmalz.de
e-mail: schmalz@schmalz.de
C
C
O
M
F
O
R
T
O
M
F
O
R
T
C
9
0
°
C
9
0
°
O
O
M
M
F
F
O
O
R
R
T
T
C
1
8
0
°
C
1
8
0
°
O
M
F
O
R
T
O
M
F
O
R
T
Page 1 / 28
Advertisement
Table of Contents
Related Manuals for Schmalz VACUMASTER BASIC
Summary of Contents for Schmalz VACUMASTER BASIC
- Page 1 J. Schmalz GmbH Operating Instructions Aacher Straße 29 BA 30.30.01.00185 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 http://www.schmalz.de e-mail: schmalz@schmalz.de ° ° ° ° ° ° ° °...
- Page 2 J. Schmalz GmbH Operating Instructions Aacher Straße 29 BA 30.30.01.00185 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 http://www.schmalz.de e-mail: schmalz@schmalz.de 30.30.01.00185 Status 03.2013 / Index 00 Page 2 / 28...
-
Page 3: Table Of Contents
J. Schmalz GmbH Operating Instructions Aacher Straße 29 BA 30.30.01.00185 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 http://www.schmalz.de e-mail: schmalz@schmalz.de Contents Safety Notes for the operating company Instructions for the installation, maintenance and operating staff... - Page 4 J. Schmalz GmbH Operating Instructions Aacher Straße 29 BA 30.30.01.00185 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 http://www.schmalz.de e-mail: schmalz@schmalz.de Silencer Leak check Expert approval Notes on the type plate...
-
Page 5: Safety
J. Schmalz GmbH Operating Instructions Chapter 1 / 2 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Safety / Technical specific. http://www.schmalz.de e-mail: schmalz@schmalz.de 1 Safety... -
Page 6: Intended Use
J. Schmalz GmbH Operating Instructions Chapter 1 / 2 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Safety / Technical specific. http://www.schmalz.de e-mail: schmalz@schmalz.de The lifting devices from the series V... -
Page 7: What To Do In An Emergency
J. Schmalz GmbH Operating Instructions Chapter 1 / 2 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Safety / Technical specific. http://www.schmalz.de e-mail: schmalz@schmalz.de There is an emergency 1.11 What to do in an... -
Page 8: Technical Specifications
J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de 2 Technical specifications Generating a vacuum with an electrical pump... -
Page 9: B A S I C Description
J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de 3 Description description ° ° ° °... -
Page 10: C O M F O R T Description
J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de Item Description Item Description Suspension bar Vacuum distributor... - Page 11 J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de The drawings only apply for standard devices.
- Page 12 J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de controls Motor protection switch Switches the vacuum pump on/off...
-
Page 13: B A S I C Controls
J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de controls Device switch Switches entire control unit on/off... -
Page 14: Vacuum Production
J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de The vacuum pump generates the vacuum for lifting device. -
Page 15: Setting The Balance State
J. Schmalz GmbH Operating Instructions Chapter 3 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Description http://www.schmalz.de e-mail: schmalz@schmalz.de Only applicable for V 75 / 125 / 250 - 180°... -
Page 16: Installation
J. Schmalz GmbH Operating Instructions Chapter 4 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Installation http://www.schmalz.de e-mail: schmalz@schmalz.de 4 Installation This unit should only be installed and maintained by qualified specialist Initial startup personnel (mechanics and electricians). -
Page 17: Setting The Load Holder
J. Schmalz GmbH Operating Instructions Chapter 4 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Installation http://www.schmalz.de e-mail: schmalz@schmalz.de Checking the direction of Check the direction of rotation of the motor as follows: ... -
Page 18: Switching Suction Plates On And Off (Optional)
J. Schmalz GmbH Operating Instructions Chapter 4 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Installation http://www.schmalz.de e-mail: schmalz@schmalz.de Suction plates or lateral cross arms can be switched on and off on lifting Switching suction devices with suction plates which can be deactivated. -
Page 19: Operation
J. Schmalz GmbH Operating Instructions Chapter 5 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Operation http://www.schmalz.de e-mail: schmalz@schmalz.de 5 Operation The local safety regulations apply – in Germany BGR 500 among others. -
Page 20: Lifting Loads
J. Schmalz GmbH Operating Instructions Chapter 5 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Operation http://www.schmalz.de e-mail: schmalz@schmalz.de Lifting loads Switch on the vacuum generator. -
Page 21: Lowering Loads
J. Schmalz GmbH Operating Instructions Chapter 5 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Operation http://www.schmalz.de e-mail: schmalz@schmalz.de Lowering loads Lower the load and place it on a clear, even surface so that it cannot slip or tilt. -
Page 22: Adjusting The Lateral Cross Arms
J. Schmalz GmbH Operating Instructions Chapter 5 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Operation http://www.schmalz.de e-mail: schmalz@schmalz.de The lateral cross arms can also be adjusted on lifting devices with more than 2 Adjusting the suction plates. -
Page 23: Troubleshooting
J. Schmalz GmbH Operating Instructions Chapter 6 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Troubleshooting http://www.schmalz.de e-mail: schmalz@schmalz.de This unit should only be installed and maintained by qualified specialist per- 6 Troubleshooting sonnel (mechanics and electricians). -
Page 24: Maintenance
J. Schmalz GmbH Operating Instructions Chapter 7 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 ASTER Fax +49 +7443 / 2403 - 259 Maintenance http://www.schmalz.de e-mail: schmalz@schmalz.de 7 Maintenance This unit should only be installed and maintained by qualified specialist personnel General (mechanics and electricians). -
Page 25: Vacuum Pump
In compliance with the accident prevention regulations, the lifting device and the Expert approval crane unit must be tested once a year by an expert. As a special service, J. Schmalz GmbH offers an inspection contract for an annual test with a certificate from an expert in Germany. 30.30.01.00185 Status 03.2013 / Index 00... - Page 26 J. Schmalz GmbH Operating Instructions Chapter 8 / 9 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 Type plate / ASTER Fax +49 +7443 / 2403 - 259 http://www.schmalz.de Spare and wearing parts e-mail: schmalz@schmalz.de The type plate contains important data on the device.
- Page 27 J. Schmalz GmbH Operating Instructions Chapter 10 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 Appendix ASTER Fax +49 +7443 / 2403 - 259 http://www.schmalz.de e-mail: schmalz@schmalz.de 30.30.01.00185 Status 03.2013 / Index 00 Page 27 / 28...
- Page 28 J. Schmalz GmbH Operating Instructions Chapter 10 Aacher Straße 29 D - 72293 Glatten Tel +49 +7443 / 2403 - 0 Appendix ASTER Fax +49 +7443 / 2403 - 259 http://www.schmalz.de e-mail: schmalz@schmalz.de 30.30.01.00185 Status 03.2013 / Index 00 Page 28 / 28...