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Schmalz VACUMASTER HHVM Operating Instructions Manual

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J. Schmalz GmbH
Operating
Aacher Strasse 29
BA 30.30.01.00218
72293 Glatten, Germany
Instructions
Tel +49 (0) 7443 / 2403 - 0
Fax +49 (0) 7443 / 2403 - 259
V
M
HHVM
ACU
ASTER
http://www.schmalz.com
e-mail: schmalz@schmalz.de
E
These operating instructions were originally written in German.
This document must be kept in a safe place for future reference.
30.30.01.00218 / Index 00
Last updated 03/2013
Page 1/22

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Summary of Contents for Schmalz VACUMASTER HHVM

  • Page 1 J. Schmalz GmbH Operating Aacher Strasse 29 BA 30.30.01.00218 72293 Glatten, Germany Instructions Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com e-mail: schmalz@schmalz.de These operating instructions were originally written in German.
  • Page 2 J. Schmalz GmbH Operating Aacher Strasse 29 BA 30.30.01.00218 72293 Glatten, Germany Instructions Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com e-mail: schmalz@schmalz.de Contents Safety Notes for the operating company...

  • Page 3: Special Design

    J. Schmalz GmbH Operating Aacher Strasse 29 BA 30.30.01.00218 72293 Glatten, Germany Instructions Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com e-mail: schmalz@schmalz.de Appendix Pneumatic circuit plan Spare and Wearing Parts Electronic warning device operating instructions;...

  • Page 4: Safety Instructions In This Manual

    J. Schmalz GmbH Operating Section 1 Aacher Straße 29 D - 72293 Glatten Instructions Safety Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com e-mail: schmalz@schmalz.de 1 Safety The lifting device is state-of-the-art and operationally reliable. However, there...

  • Page 5: Intended Use

    J. Schmalz GmbH Operating Section 1 Aacher Straße 29 D - 72293 Glatten Instructions Safety Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com e-mail: schmalz@schmalz.de The lifting device with pneumatic vacuum generation is used for lifting flat items,...

  • Page 6: Personal Protective Equipment

    J. Schmalz GmbH Operating Section 1 Aacher Straße 29 D - 72293 Glatten Instructions Safety Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com e-mail: schmalz@schmalz.de When operating the device, always wear: 1.10 Personal protective...

  • Page 7: Description Of Device

    J. Schmalz GmbH Operating Section 2 / 3 Aacher Straße 29 D - 72293 Glatten Instructions Technical Data / Description Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de...

  • Page 8: Section 3 Description

    J. Schmalz GmbH Operating Section 3 Aacher Straße 29 D - 72293 Glatten Instructions Description Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de Controls Pressure reducer For connecting and regulating compressed air (set by default to 5.5 bar to 6 bar...
  • Page 9 J. Schmalz GmbH Operating Section 3 Aacher Straße 29 D - 72293 Glatten Instructions Description Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de Pivot bearing handle According to the Intended use (section 1.5), the lifting device is used for swiveling workpieces.
  • Page 10 J. Schmalz GmbH Operating Section 3 Aacher Straße 29 D - 72293 Glatten Instructions Description Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de The vacuum generator is compact and mounted on the main beam. The Vacuum vacuum is generated by the regulated multistage ejector.
  • Page 11 J. Schmalz GmbH Operating Section 3 Aacher Straße 29 D - 72293 Glatten Instructions Description Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de The permissible load per suction plate must not be exceeded.
  • Page 12 J. Schmalz GmbH Operating Section 4 Aacher Straße 29 D - 72293 Glatten Instructions Installation Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de 4 Installation This unit should only be installed and maintained by qualified specialist Commissioning personnel (mechanics).

  • Page 13: Section 4 Installation

    J. Schmalz GmbH Operating Section 4 Aacher Straße 29 D - 72293 Glatten Instructions Installation Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de Suction plate Suction plates can be switched on and off on lifting devices with suction plates Switching suction that can be deactivated.

  • Page 14: Operational Safety Information

    J. Schmalz GmbH Operating Section 5 Aacher Straße 29 D - 72293 Glatten Instructions Operation Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de 5 Operation Local safety regulations apply. In Germany, this includes, but is not limited to Operational BGR 500.

  • Page 15: Lifting Loads

    J. Schmalz GmbH Operating Section 5 Aacher Straße 29 D - 72293 Glatten Instructions Operation Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de  Lifting loads Ensure that the compressed air supply is switched on ...
  • Page 16 J. Schmalz GmbH Operating Section 5 Aacher Straße 29 D - 72293 Glatten Instructions Operation Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de 5.4 Swiveling the The lifting device can be swiveled manually within a range of -90° to +90° and lifting device locked at -90°, 0°, and +90°.

  • Page 17: Section 6 Troubleshooting, Solutions

    J. Schmalz GmbH Operating Section 6 Aacher Straße 29 D - 72293 Glatten Instructions Troubleshooting, solutions Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de This unit should only be installed and maintained by qualified specialist 6 Troubleshooting personnel (mechanics).

  • Page 18: Section 7 Maintenance

    J. Schmalz GmbH Operating Section 7 Aacher Straße 29 D - 72293 Glatten Instructions Maintenance Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de 7 Maintenance This unit should only be installed and maintained by qualified specialist personnel General notes (mechanics).
  • Page 19 In compliance with accident prevention regulations, the lifting device and the crane Expert approval unit must be tested once a year by an expert. As a special service within Germany, J. Schmalz GmbH offers an inspection contract for an annual test with a certificate from an expert. 30.30.01.00218 / Index 00...
  • Page 20 J. Schmalz GmbH Operating Section 8 Aacher Straße 29 D - 72293 Glatten Instructions Notes on the Type Plate Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de The type plate contains important information regarding the device.

  • Page 21: Section 9 Warranty, Spare Parts And Wearing Parts

    J. Schmalz GmbH Operating Section 9 Aacher Straße 29 D - 72293 Glatten Instructions Warranty, Spare Parts and Tel +49 (0) 7443 / 2403 - 0 Wearing Parts Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de...

  • Page 22: Section 10 Appendix

    J. Schmalz GmbH Operating Section 10 Aacher Straße 29 D - 72293 Glatten Instructions Appendix Tel +49 (0) 7443 / 2403 - 0 Fax +49 (0) 7443 / 2403 - 259 HHVM ASTER http://www.schmalz.com schmalz@schmalz.de 30.30.01.00218 / Index 00 Last updated 03/2013...

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