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Schmalz VACUMASTER COIL Operating Instructions Manual

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J. Schmalz GmbH
Operating Instructions
Johannes-Schmalz-Str. 1
BA 30.30.01.00207
72293 Glatten, Germany
Tel +49 7443 / 2403 - 0
Fax +49 7443 / 2403 - 259
V
M
C
ACU
ASTER
OIL
www.schmalz.de
schmalz@schmalz.de
Store in a safe place for future reference.
Last updated: 05.2019 / Index 02
Page 1 / 21

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  • Page 1 J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 BA 30.30.01.00207 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 ASTER www.schmalz.de schmalz@schmalz.de Store in a safe place for future reference. Last updated: 05.2019 / Index 02...

  • Page 2: Table Of Contents

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 BA 30.30.01.00207 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 ASTER www.schmalz.de schmalz@schmalz.de Contents SAFETY ____________________________________________________________________________________________ 4 ......................... 4 NSTRUCTIONS FOR THE PERATING OMPANY ................
  • Page 3 J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 BA 30.30.01.00207 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 ASTER www.schmalz.de schmalz@schmalz.de Appendix Operating Instructions: Pump EVE 10-40 Operating Instructions: Electronic Warning Device...

  • Page 4: Safety

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 1 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Safety ASTER www.schmalz.de schmalz@schmalz.de Safety 1.1 Instructions for The lifting devices of the V...

  • Page 5: Installation Location Requirements

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 1 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Safety ASTER www.schmalz.de schmalz@schmalz.de 1.4 Installation The lifting device may not be operated in rooms where there is a risk of Location explosion.

  • Page 6: Definition Of The Danger Zone

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 1 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Safety ASTER www.schmalz.de schmalz@schmalz.de 1.7 Definition of the  The danger zone is the area inside, or in the vicinity of working equipment...

  • Page 7: Emissions

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 1 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Safety ASTER www.schmalz.de schmalz@schmalz.de 1.8 Emissions The continuous sound pressure output by the device is less than 70 dB(A).

  • Page 8: What To Do In An Emergency

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 1 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Safety ASTER www.schmalz.de schmalz@schmalz.de 1.13 What to Do in an Emergency The following cases constitute an emergency: ...

  • Page 9: Technical Data

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 2 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Technical Data ASTER www.schmalz.de schmalz@schmalz.de Technical Data 2.1 Technical Data Vacuum Pump Type EVE 16 D...

  • Page 10: Description

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 3 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Description ASTER www.schmalz.de schmalz@schmalz.de Description 3.1 Components of the lifting device VacuMaster This drawing only applies to the standard version The items in bold print have safety functions.

  • Page 11: Controls

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 3 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Description ASTER www.schmalz.de schmalz@schmalz.de 3.2 Controls Master switch Switches the vacuum pump on/off Manual slide valve on the...

  • Page 12: Vacuum Pump

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 3 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Description ASTER www.schmalz.de schmalz@schmalz.de 3.3 Vacuum Pump The vacuum pump generates the vacuum for the lifting device.

  • Page 13: Swiveling Unit

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 3 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Description ASTER www.schmalz.de schmalz@schmalz.de 3.5 Swiveling unit Picked up coils can be swiveled maximum 90° using the swiveling unit.

  • Page 14: Installation

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 4 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Installation ASTER www.schmalz.de schmalz@schmalz.de Installation 4.1 Start of This device must only be installed and maintained by qualified specialist personnel, Operations mechanics, and electricians.

  • Page 15: Operation

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 5 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Operation ASTER www.schmalz.de schmalz@schmalz.de Operation  5.1 Work Safety Local safety regulations apply. In Germany, this includes, but is not limited to, Instructions UVV VBG 9a “Load-bearing devices...”.

  • Page 16: Lifting Loads

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 5 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Operation ASTER www.schmalz.de schmalz@schmalz.de  5.2 Lifting Loads Switch on the lifting device. When switching the lifting device on, the warning device may trigger if the vacuum reservoir does not yet have sufficient vacuum.

  • Page 17: Depositing Loads

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 5 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Operation ASTER www.schmalz.de schmalz@schmalz.de  5.3 Depositing Lower the load and place it on a clear, flat surface so that it cannot slip or tilt.

  • Page 18: Troubleshooting, Solutions

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 6 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Troubleshooting ASTER www.schmalz.de schmalz@schmalz.de Trouble- This device must only be installed and maintained by qualified specialist personnel, mechanics, and electricians.

  • Page 19: Maintenance

    J. Schmalz GmbH Operating Instructions Johannes-Schmalz-Str. 1 Section 7 72293 Glatten, Germany Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 Maintenance ASTER www.schmalz.de schmalz@schmalz.de Maintenance 7.1 General notes This device must only be installed and maintained by qualified specialist personnel, mechanics, and electricians.

  • Page 20: Vacuum Pump

    In compliance with accident prevention regulations, the lifting device and the crane system must be tested once a year by an expert. As a special service within Germany, J. Schmalz GmbH offers an inspection contract for an annual test with a certificate from an expert.

  • Page 21: Notes On The Type Plate

    J. Schmalz GmbH Section 8 / 9 Operating Instructions Johannes-Schmalz-Str. 1 72293 Glatten, Germany Type Plate / Replacement Tel +49 7443 / 2403 - 0 Fax +49 7443 / 2403 - 259 ASTER and Wearing Parts www.schmalz.de schmalz@schmalz.de 7.8 Notes on the The type plate contains important information about the device.

This manual is also suitable for:

Vm-coil 500-h90-850/410-3 eve 16Vm-coil 750-h90-1050/410-3 eve 16Vm-coil 1000-h90-1200/410-3 eve 25

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