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MODEL G0839P
POLAR BEAR SERIES
TM
6" X 79" EDGE SANDER
OWNER'S MANUAL
(For models manufactured since 04/18)
COPYRIGHT © JUNE, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#ESABJH19380 PRINTED IN CHINA
V1.06.18
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Table of Contents
Related Manuals for Grizzly G0839P
Summarization of Contents
Introduction
Contact Information
Provides Grizzly Technical Support and Documentation contact details.
Manual Accuracy and Updates
Explains how to find updated manuals and the importance of machine ID.
Machine Identification
Component Identification
Labels and locations of the edge sander's main controls and features.
Controls and Components
Main Table Controls
Describes knobs and handles for adjusting main table height and tilt.
End Table Controls
Describes the knob for adjusting end table tilt.
Rear Control Identification
Identifies rear controls like belt tracking, tensioning, and platen lock.
Machine Data Sheet
Product and Shipping Specifications
Details machine dimensions, weight, and shipping information.
Table and Platen Specifications
Provides dimensions for tables, platens, and construction materials.
General Specifications and Features
Lists warranty, origin, and key features of the sander.
Safety Instructions
General Machine Safety Guidelines
Covers reading the manual, operator training, environment, and mental alertness.
Personal Safety Precautions
Addresses apparel, dust, hearing protection, and safe tool handling.
Edge Sander Specific Safety
Workpiece and Belt Handling Safety
Details hazards like entanglement, pinch points, and proper workpiece support.
Power Supply Requirements
Power Availability and Circuit Needs
Discusses power circuit availability and the need for electrician consultation.
110V and 220V Circuit Specifications
Outlines required voltage, phase, and circuit amperage for operation.
Grounding and Extension Cord Guidelines
Explains proper grounding procedures and recommendations for extension cords.
Voltage Conversion to 220V
220V Conversion Procedure
Step-by-step guide for converting the machine from 110V to 220V operation.
Setup and Assembly
Needed Items and Unpacking
Lists required tools and materials, and instructions for unpacking.
Inventory of Shipped Parts
Provides a detailed list of all components and hardware included with the machine.
Hardware Recognition Chart
A guide to identify and match hardware during assembly.
Site Considerations
Covers weight load, space allocation, physical environment, electrical, and lighting.
Stand Assembly Instructions
Step-by-step guide for assembling the machine's stand.
Attaching Sander and Components
Instructions for mounting the sander to the stand and attaching the switch box.
Dust Collection Setup
Guide for connecting a dust collection system to the machine's dust port.
Test Run
Initial Machine Test Procedure
Steps to verify motor operation and safety switch functionality after assembly.
Machine Operations
Operation Overview and Safety
Introduces typical sanding operations and reiterates safety precautions.
Choosing Sanding Belts
Chart for selecting abrasive grits and tips for belt longevity.
Positioning the Platen
Instructions on orienting the platen for edge, end, and face sanding.
Installing the Sanding Belt
Step-by-step guide for replacing or installing a sanding belt.
Adjusting Belt Tracking
Procedure for aligning the sanding belt for proper tracking.
Table Adjustments
Main Table Height and Tilt Adjustment
Guides for adjusting the main table's height and tilt angle.
End Table Tilt Adjustment
Instructions for adjusting the end table's tilt angle.
Edge and End Sanding
Performing Edge and End Sanding
Techniques and safety for sanding workpiece edges and ends.
Face Sanding
Performing Face Sanding
Techniques and safety for sanding flat surfaces of workpieces.
Contour Sanding
Performing Contour Sanding
Techniques and safety for sanding curved workpiece edges.
Bevel Sanding
Edge and End Bevel Sanding
Instructions for sanding beveled edges and ends using tiltable tables.
Contour Bevel Sanding
Techniques for sanding beveled contours using the end table.
Accessories
Sanding Belts and Cleaners
Details aluminum oxide belts and PRO-STICK abrasive cleaners.
Grease and Respiratory Protection
Recommends synthetic grease for lubrication and half-mask respirators.
Eye Protection and Anti-Fatigue Mat
Lists various safety glasses, face shields, and an anti-fatigue mat.
Maintenance
Maintenance Schedule
Outlines ongoing and weekly/monthly maintenance checks.
Lubrication Procedures
Details cleaning and greasing for smooth operation.
Cleaning and Protecting the Machine
Instructions for cleaning sawdust and resin buildup.
Service and Troubleshooting
Troubleshooting Motor and Electrical Issues
Lists common motor and electrical problems and their solutions.
Troubleshooting Sander Operation Issues
Addresses common issues like vibration, belt tracking, and burn marks.
Table Tilt Calibration
Calibrating Main Table Tilt
Procedure to ensure the main table is perpendicular to the platen.
Calibrating End Table Tilt
Procedure to ensure the end table is perpendicular to the idler roller.
Miter Gauge Calibration
Squaring the Miter Gauge
Steps to calibrate the miter gauge for accurate 90° settings.
V-Belt Tensioning and Replacement
V-Belt Maintenance Procedures
Guides for tensioning and replacing the drive V-belt.
Wiring Information
Wiring Safety Instructions
Critical safety precautions for electrical wiring and component handling.
Electrical Components Overview
Identifies key electrical parts like the switch box, motor junction box, and capacitor.
Wiring Diagram
Illustrates the electrical connections for 110V and 220V operation.
Parts Identification
Main Parts List and Diagrams
Lists and visually identifies the main components of the edge sander.
Main Parts List Continued
Continues the detailed list of main machine parts.
Labels and Cosmetics
Identification and Safety Labels
Locates and describes the various warning and information labels on the machine.
Warranty Card
Customer Warranty Information
Form for customer details and survey for warranty registration.
Warranty and Returns Policy
Product Warranty Terms
Details the 1-year warranty, exclusions, and liability limitations.
Grizzly.com Information
Website and Ordering Information
Promotes the Grizzly website for specials, ordering, and contact.
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