Ecoflam OILFLAM 1000.1 PR Operating Instructions Manual

Ecoflam OILFLAM 1000.1 PR Operating Instructions Manual

Heavy oil burners

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HEAVY OIL BURNERS
OILFLAM 700.1 PR
OILFLAM 800.1 PR
OILFLAM 1000.1 PR
OILFLAM 1200.1 PR
Technical data
Operating instructions
Electric diagrams
Spare parts list
www.ecoflam-burners.com
OILFLAM 700.1 PR TC 230-400-50
OILFLAM 800.1 PR TC 230-400-50
OILFLAM 1000.1 PR TC 230-400-50
OILFLAM 1200.1 PR TC 230-400-50
EN
3142127

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Table of Contents
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Summarization of Contents

General Warnings and Conformity Declaration
Burner Description and Packaging
Describes the burner's nature and how it's supplied.
Responsibility and Operator Guidance
Covers liability, installation, maintenance advice, and operator responsibilities.
Burner Designation and Delivery System
Burner Designation Details
Model identification, range, emissions, and operational types.
Modular Delivery System Overview
How burners are supplied, including kits and accessories.
Burner Description and Control Panel
Burner Component Identification
Explains the burner's numbered parts with a diagram.
Control Panel Layout and Functions
Details the electrical control interface and its labels.
Working Fields and Flame Dimensions
Working Fields Graph Interpretation
Visualizes burner output versus combustion chamber pressure.
Flame Dimensions for Test Boilers
Flame size parameters for testing according to EN 267.
Overall Dimensions and Mounting
Burner Physical Dimensions Table
Provides detailed measurements for different burner models.
Burner-Boiler Mounting Flange Details
Information on the interface for installing the burner to the boiler.
Oil Operating Mode and Safety Functions
Start-up and Operating Mode Descriptions
Explains burner start-up sequence and operating modes like 2-stage and stepless.
General Safety Functions Overview
Details safety mechanisms, lock-outs, and system protection.
Installation: Burner Fitting and Lining
Fitting the Burner to the Boiler
Step-by-step guide for physically mounting the burner to the boiler.
Burner Lining Pre-installation Checks
Checks for the burner head, nozzle, and electrodes before installation.
Installation: Oil Preparation and Accessories
Heavy Oil Preparation Ring Connection
Connecting the oil preparation ring and accessories for heavy oil.
Oil Preparation Unit Components
Description of the oil preparation unit and its function.
Installation: Oil Connection and Filtering
Hydraulic Circuit and Pump Bleeding
Diagram of the oil supply system and procedures for pump priming.
Oil Filter Requirements and Installation Options
Details on oil filter placement and system configurations.
Installation: Heavy Oil Feeding Lines
Single-pipe vs. Double-pipe System
Explains different oil feed configurations and their requirements.
Nozzle Selection Guidance
Guidance on choosing the correct nozzle for the required output.
Installation: Electrical Connections
Electrical Connection Standards and Practices
Wiring requirements, applicable standards, and safety precautions.
Probe and Motor-Pump Unit Connections
Details for connecting probes and the fuel oil motor-pump unit.
Start-up: Checking Procedure
Pre-Commissioning Checks List
Essential checks before initial burner operation.
Oil Start-up and System Bleeding Steps
Procedures for initiating oil flow and priming the system.
Exhaust Gas Test
Combustion Analysis and Parameters
Procedure for optimizing combustion and recommended parameters.
Gas Flow Rate Calculation Method
Method for calculating volumetric gas flow rate.
Start-up: Adjustments
Fuel Selection and Initial Start-up
Setting the operational mode and initial burner start-up sequence.
Adjusting Air Flow and Firing Head Settings
Tuning air for optimal combustion and adjusting the firing head.
Start-up: Control Settings
Gefran Setting and Fuel Thermostats
Adjusting the temperature controller and safety thermostats.
Start-up: Pump and Valve Adjustments
Adjusting Oil Flow Rate and Pump Pressure
Setting the oil output and oil pump pressure.
Servomotor and TV Valve Adjustments
Fine-tuning the servomotor and the TV pressure regulating valve.
Start-up: Burner Capacity Adjustment
Intermediate Burner Capacity Setting
Setting partial load levels for the burner capacity.
Servomotor SQM50 Final Setting Procedure
Finalizing the configuration of the SQM50 servomotor.
Maintenance Program
Annual Maintenance Recommendations
Scheduled service tasks and safety warnings for annual maintenance.
Exhaust Gas Loss Calculation Method
Method for calculating exhaust gas loss to assess efficiency.
Maintenance: Firing Head and Filter
Firing Head Removal and Positioning
Procedures for removing and correctly positioning the firing head.
Oil Filter Cleaning Procedure
Routine maintenance steps for cleaning the oil filter cartridge.
Operating Trouble Diagnosis
Initial Trouble Checks and Fault Indicators
Basic diagnostic steps and understanding control program fault indicators.
Appendix: Control Box and Damper Actuators
Control Box LAL Overview and SQM50 Actuator
Description of the LAL control box and the SQM50 damper actuator.

Table of Contents