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Forklifts
RX50-16
Original instructions manual
Still RX50-16 Original Instructions Manual
Electric forklift truck
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
1 Foreword
Your Truck
General
CE Labelling
EC Declaration of Conformity in Accordance with Machinery Directive
Accessories
Information about Documentation
Documentation Scope
Issue Date and Topicality of the Operating Instructions
Copyright and Trademark Rights
Explanation of Information Symbols Used
List of Abbreviations
Definition of Directions
Schematic Views
Environmental Considerations
Packaging
Disposal of Components and Batteries
2 Introduction
Use of Truck
Proper Usage
Proper Use During Towing
Impermissible Use
Place of Use
Parking in Temperatures below -10°C
Using Working Platforms
Residual Risk
Residual Dangers, Residual Risks
Special Risks Associated with Using the Truck and Attachments
Overview of Hazards and Countermeasures
Danger to Employees
3 Safety
Definition of Responsible Persons
Operating Company
Specialist
Drivers
Essentials for Safe Operation
Insurance Cover on Company Premises
Changes and Retrofitting
Changes to the Overhead Guard and Roof Loads
Warning Regarding Non-Original Parts
Damage, Defects and Misuse of Safety Systems
Tyres
Medical Equipment
Exercise Caution When Handling Gas Springs and Accumulators
Length of the Fork Arms
Safety Tests
Regular Safety Inspection of the Truck
Insulation Testing
Safety Regulations for Handling Consumables
Permissible Consumables
Oils
Hydraulic Fluid
Battery Acid
Brake Fluid
Disposal of Consumables
Emissions
4 Overviews
General View of Truck
General View of Driver's Compartment
Operating Devices and Display Elements
Display and Operating Unit
Operating Devices for Hydraulic and Traction Functions
Multi-Lever
Double Mini-Lever
Three-Way Mini-Lever
Four-Way Mini-Lever
Joystick 4Plus
Fingertip
Mini Console
Identification Points
Overview
Nameplate
Production Number
Stvzo (Road TraffiC Licensing Regulations) Information
5 Operation
Checks and Operations Prior to Commissioning
Visual Inspections
Filling the Washer System
Checking the Condition of the Wheels and Tyres
Adjusting the GS15 Driver's Seat
Adjusting the MSG 65/MSG 75 Driver's Seat
Adjusting the Armrest
Commissioning
Climbing On/Off
Connecting the Battery Male Connector
Shelf and Cup Holder
Unlocking the Emergency off Switch
Switching on the Key Switch
Access Authorisation with PIN Code (Variant)
Operating the Signal Horn
Seat Belt
Checking the Brake System for Correct Function
Checking the Steering System for Correct Function
Checking the Emergency Stop Function
Zero Adjustment of the Load Measurement (Variant)
Checking the Vertical Lift Mast Position (Variant) for Correct Function
Driving
Safety Regulations When Driving
Driveways
Setting the Drive Programs
Reducing Speed with a Raised Load (Variant)
Special Overhead Guard for Drive-In Racks (Variant)
Selecting the Drive Direction
Actuating the Drive Direction Switch, Multiple-Lever Version
Actuating the Drive Direction Switch, Mini-Lever Version
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
Actuate the Drive Direction Switch, Fingertip Version
Actuating the Drive Direction Switch, Mini-Console Version
Starting Drive Mode
Starting Drive Mode, Dual-Pedal Version (Variant)
Operating the Service Brake
Actuating the Mechanical Parking Brake
Steering
Reducing Speed When Turning (Curve Speed Control)
Lifting
Lifting System Variants
Automatic Lift Cut out (Variant)
Lift Mast Vertical Position (Variant)
Types of Lift Mast
Malfunctions During Lifting Mode
Lifting System Operating Devices
Hydraulic Blocking Function
Multi-Lever Lifting System
Controlling the Lifting System Using a Double Mini-Lever
Controlling the Lifting System Using a Triple Mini-Lever
Controlling the Lifting System Using a Quadruple Mini-Lever
Controlling the Lifting System Using the Joystick 4Plus
Controlling the Lifting System with the Fingertip Console
Changing the Fork Arms
Fork Extension (Variant)
Operation with Reversible Fork Arms (Variant)
Working with Loads
Safety Regulations When Handing Loads
Before Taking up Load
Load Measurement (Variant)
Picking up Loads
Danger Area
Transporting Pallets
Transport of Swinging Loads
Picking up a Load
Transporting Loads
Setting down Loads
Driving on Ascending and Descending Slopes
Driving on Lifts
Driving on Loading Bridges
Working with Attachments
Fitting Attachments
Releasing the Pressure from the Hydraulic System
General Instructions for Controlling Attachments
Controlling Attachments Using Multi-Lever Operation
Controlling Attachments Using Multi-Lever Operation and the 5Th Function
Controlling Attachments Using a Double Mini-Lever
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
Controlling Attachments Using a Triple Mini-Lever
Controlling Attachments Using the Three-Way Mini-Lever and the 5Th Function
Controlling Attachments Using a Quadruple Mini-Lever
Controlling Attachments Using the Four-Way Mini-Lever and the 5Th Function
Controlling Attachments Via the Joystick 4Plus
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
Controlling the Attachments with Fingertip
Controlling Attachments with Fingertip and the 5Th Function
Clamp Locking Mechanism (Variant)
Taking up a Load Using Attachments
Operation of Additional Equipment
Switching Lighting on and off
Switching the Rotating Beacon on and off
Switching the Hazard Warning System on and off
Switching Direction Indicators on and off
Switching the Double Working Spotlights on and off
Operating the Windscreen Wiper/Washer
Fleetmanager (Variant)
Accident Recorder (Variant)
Driver Restraint Systems (Variants)
Clipboard (Variant)
Trailer Operation
Towed Load
Tow Coupling RO*230
Tow Coupling RO*244
Towing Trailers
Cold Store Application
Operating the Display and Operating Unit
Indicators
Adjusting the Displays
Symbols in the Display
Setting the Date or Time
Resetting the Daily Kilometres and Daily Operating Hours
Setting the Language
Soft Key Button for Operating Various Equipment Variants
Configuring Blue-Q Efficiency Mode
Blue-Q Efficiency Mode
Functional Description
Effects on Additional Consumers
Switching Efficiency Mode Blue-Q on and off
Malfunctions
Screen Content
EMERGENCY SWITCH Message
SEAT SWITCH Message
SAFETY BELT Message
APPLY HANDBRAKE Message
LOWER FORKS Message
REFERENCE CYCLE Message
SERVICE BRAKE Message
Operation in Special Operating Situations
Transporting
Towing
Crane Loading
Behaviour in Emergencies
Emergency Shutdown
Procedure if Truck Tips over
Emergency Lowering
Handling the Battery
Safety Regulations When Handling the Battery
Opening and Closing the Battery Hood
Opening/Closing the Battery Door
Disconnecting the Battery Male Connector
Battery Replacement Using a Bridge
Battery Transport with Crane
Changing the Battery Using the Internal Roller Channel
Battery Replacement Using an External Roller Channel
Battery Installation or Battery Replacement Without Onboard Devices
Maintaining the Battery
Decommissioning
Parking the Truck Securely and Switching It off
Wheel Chock (Variant)
Shutting down and Storing the Truck
Recommissioning after Storage
Cleaning
Cleaning the Truck
Cleaning the Electrical System
Cleaning Load Chains
After Washing
6 Maintenance
General Maintenance Information
Personnel Qualifications
Information for Carrying out Maintenance
Maintenance - 1000 Hours/Annually
Maintenance - 3000 Hours/Every Two Years
Ordering Spare Parts and Wearing Parts
Quality and Quantity of the Required Operating Materials
Maintenance Data Table
Safety Regulations for Maintenance
General Information
Working on the Hydraulic Equipment
Working on the Electrical Equipment
Safety Devices
Set Values
Lifting and Jacking up
Working at the Front of the Truck
Providing Access to Maintenance Points
Removing/Installing the Valve Cover
Removing/Installing the Bottom Plate
Removing/Installing the Bottom Plate for Dual Pedal Operation (Variant)
Maintenance
Lubricating the Joints and Controls
Checking the Battery Hood Lock
Maintaining the Seat Belt
Checking the Driver's Seat
Servicing Wheels and Tyres
Checking the Drive Axle for Oil Level, Leaks and General Condition
Checking the Brake Fluid Level
Checking the Brake Fluid Level Sensor
Checking the Battery Condition, Acid Level and Acid Density
Checking the Fuses
Changing Fuses
Checking the Hydraulic Oil Level
Checking the Hydraulic System for Leaks
Lubricating the Lift Mast and Roller Track
Maintenance for Trucks Used in Cold Stores
Maintaining the Tow Coupling
1000-Hour Maintenance / Annual Maintenance
Other Tasks
Checking the Cable Connections
Checking Accelerator Pedal and Brake Pedal
Checking the Brake System for Correct Operation and Leaks
Checking the Dual Pedal
Checking the Lift Cylinders and Connections for Leaks
Checking Fork Arms
Checking the Reversible Fork Arms
7 Technical Data
Dimensions
VDI Datasheet: RX50-10 and RX50-13
VDI Datasheet: RX50-15 and RX50-16
Ergonomic Dimensions
Battery Specifications
Fuse Assignment
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Original instructions
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RX50-10
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5060 5061 5063 5065 5066
55048011501 EN - 12/2015
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