Still RX50-16 Manuals

Manuals and User Guides for Still RX50-16. We have 1 Still RX50-16 manual available for free PDF download: Original Instructions Manual

Still RX50-16 Original Instructions Manual

Still RX50-16 Original Instructions Manual (374 pages)

Electric forklift truck

Brand: Still | Category: Forklifts | Size: 8 MB

Table of Contents

Table of Contents
5
1 Foreword

13
- Your Truck
  14
- General
  14
- CE Labelling
  14
- EC Declaration of Conformity in Accordance with Machinery Directive
  15
- Accessories
  15
- Information about Documentation
  16
- Documentation Scope
  16
- Issue Date and Topicality of the Operating Instructions
  17
- Copyright and Trademark Rights
  17
- Explanation of Information Symbols Used
  17
- List of Abbreviations
  18
- Deﬁnition of Directions
  21
- Schematic Views
  21
- Environmental Considerations
  23
- Packaging
  23
- Disposal of Components and Batteries
  23
2 Introduction

25
- Use of Truck
  26
- Proper Usage
  26
- Proper Use During Towing
  26
- Impermissible Use
  26
- Place of Use
  27
- Parking in Temperatures below -10°C
  28
- Using Working Platforms
  28
- Residual Risk
  29
- Residual Dangers, Residual Risks
  29
- Special Risks Associated with Using the Truck and Attachments
  30
- Overview of Hazards and Countermeasures
  32
- Danger to Employees
  35
3 Safety

37
- Deﬁnition of Responsible Persons
  38
- Operating Company
  38
- Specialist
  38
- Drivers
  39
- Essentials for Safe Operation
  41
- Insurance Cover on Company Premises
  41
- Changes and Retroﬁtting
  41
- Changes to the Overhead Guard and Roof Loads
  44
- Warning Regarding Non-Original Parts
  44
- Damage, Defects and Misuse of Safety Systems
  45
- Tyres
  45
- Medical Equipment
  46
- Exercise Caution When Handling Gas Springs and Accumulators
  47
- Length of the Fork Arms
  47
- Safety Tests
  49
- Regular Safety Inspection of the Truck
  49
- Insulation Testing
  49
- Safety Regulations for Handling Consumables
  51
- Permissible Consumables
  51
- Oils
  51
- Hydraulic Fluid
  52
- Battery Acid
  53
- Brake Fluid
  54
- Disposal of Consumables
  56
- Emissions
  57
4 Overviews

61
- General View of Truck
  62
- General View of Driver's Compartment
  64
- Operating Devices and Display Elements
  65
- Display and Operating Unit
  65
- Operating Devices for Hydraulic and Traction Functions
  67
- Multi-Lever
  68
- Double Mini-Lever
  69
- Three-Way Mini-Lever
  70
- Four-Way Mini-Lever
  71
- Joystick 4Plus
  72
- Fingertip
  73
- Mini Console
  74
- Identiﬁcation Points
  76
- Overview
  76
- Nameplate
  77
- Production Number
  78
- Stvzo (Road TrafﬁC Licensing Regulations) Information
  78
5 Operation

79
- Checks and Operations Prior to Commissioning
  80
- Visual Inspections
  80
- Filling the Washer System
  82
- Checking the Condition of the Wheels and Tyres
  83
- Adjusting the GS15 Driver's Seat
  84
- Adjusting the MSG 65/MSG 75 Driver's Seat
  86
- Adjusting the Armrest
  89
- Commissioning
  91
- Climbing On/Off
  91
- Connecting the Battery Male Connector
  93
- Shelf and Cup Holder
  93
- Unlocking the Emergency off Switch
  94
- Switching on the Key Switch
  95
- Access Authorisation with PIN Code (Variant)
  98
- Operating the Signal Horn
  108
- Seat Belt
  109
- Checking the Brake System for Correct Function
  111
- Checking the Steering System for Correct Function
  112
- Checking the Emergency Stop Function
  113
- Zero Adjustment of the Load Measurement (Variant)
  113
- Checking the Vertical Lift Mast Position (Variant) for Correct Function
  115
- Driving
  116
- Safety Regulations When Driving
  116
- Driveways
  118
- Setting the Drive Programs
  120
- Reducing Speed with a Raised Load (Variant)
  121
- Special Overhead Guard for Drive-In Racks (Variant)
  121
- Selecting the Drive Direction
  123
- Actuating the Drive Direction Switch, Multiple-Lever Version
  124
- Actuating the Drive Direction Switch, Mini-Lever Version
  124
- Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
  125
- Actuate the Drive Direction Switch, Fingertip Version
  125
- Actuating the Drive Direction Switch, Mini-Console Version
  126
- Starting Drive Mode
  126
- Starting Drive Mode, Dual-Pedal Version (Variant)
  128
- Operating the Service Brake
  131
- Actuating the Mechanical Parking Brake
  132
- Steering
  133
- Reducing Speed When Turning (Curve Speed Control)
  134
- Lifting
  135
- Lifting System Variants
  135
- Automatic Lift Cut out (Variant)
  135
- Lift Mast Vertical Position (Variant)
  136
- Types of Lift Mast
  140
- Malfunctions During Lifting Mode
  142
- Lifting System Operating Devices
  143
- Hydraulic Blocking Function
  144
- Multi-Lever Lifting System
  146
- Controlling the Lifting System Using a Double Mini-Lever
  147
- Controlling the Lifting System Using a Triple Mini-Lever
  148
- Controlling the Lifting System Using a Quadruple Mini-Lever
  149
- Controlling the Lifting System Using the Joystick 4Plus
  150
- Controlling the Lifting System with the Fingertip Console
  152
- Changing the Fork Arms
  153
- Fork Extension (Variant)
  155
- Operation with Reversible Fork Arms (Variant)
  157
- Working with Loads
  159
- Safety Regulations When Handing Loads
  159
- Before Taking up Load
  160
- Load Measurement (Variant)
  161
- Picking up Loads
  164
- Danger Area
  165
- Transporting Pallets
  166
- Transport of Swinging Loads
  166
- Picking up a Load
  167
- Transporting Loads
  171
- Setting down Loads
  172
- Driving on Ascending and Descending Slopes
  174
- Driving on Lifts
  174
- Driving on Loading Bridges
  176
- Working with Attachments
  177
- Fitting Attachments
  177
- Releasing the Pressure from the Hydraulic System
  179
- General Instructions for Controlling Attachments
  181
- Controlling Attachments Using Multi-Lever Operation
  183
- Controlling Attachments Using Multi-Lever Operation and the 5Th Function
  184
- Controlling Attachments Using a Double Mini-Lever
  186
- Controlling Attachments Using the Double Mini-Lever and the 5Th Function
  188
- Controlling Attachments Using a Triple Mini-Lever
  190
- Controlling Attachments Using the Three-Way Mini-Lever and the 5Th Function
  192
  - Controlling Attachments Using a Quadruple Mini-Lever
    194
  - Controlling Attachments Using the Four-Way Mini-Lever and the 5Th Function
    196
  - Controlling Attachments Via the Joystick 4Plus
    198
  - Controlling Attachments Using the Joystick 4Plus and the 5Th Function
    199
  - Controlling the Attachments with Fingertip
    200
  - Controlling Attachments with Fingertip and the 5Th Function
    201
  - Clamp Locking Mechanism (Variant)
    203
  - Taking up a Load Using Attachments
    207
  - Operation of Additional Equipment
    208
  - Switching Lighting on and off
    209
  - Switching the Rotating Beacon on and off
    209
  - Switching the Hazard Warning System on and off
    210
  - Switching Direction Indicators on and off
    210
  - Switching the Double Working Spotlights on and off
    213
  - Operating the Windscreen Wiper/Washer
    215
  - Fleetmanager (Variant)
    215
  - Accident Recorder (Variant)
    216
  - Driver Restraint Systems (Variants)
    216
  - Clipboard (Variant)
    216
  - Trailer Operation
    217
  - Towed Load
    217
  - Tow Coupling RO*230
    218
  - Tow Coupling RO*244
    220
  - Towing Trailers
    222
  - Cold Store Application
    223
  - Operating the Display and Operating Unit
    226
  - Indicators
    226
  - Adjusting the Displays
    229
  - Symbols in the Display
    229
  - Setting the Date or Time
    234
  - Resetting the Daily Kilometres and Daily Operating Hours
    234
  - Setting the Language
    235
  - Soft Key Button for Operating Various Equipment Variants
    235
  - Conﬁguring Blue-Q Efﬁciency Mode
    236
  - Blue-Q Efﬁciency Mode
    238
  - Functional Description
    238
  - Effects on Additional Consumers
    238
  - Switching Efﬁciency Mode Blue-Q on and off
    239
  - Malfunctions
    241
  - Screen Content
    241
  - EMERGENCY SWITCH Message
    242
  - SEAT SWITCH Message
    242
  - SAFETY BELT Message
    245
  - APPLY HANDBRAKE Message
    246
  - LOWER FORKS Message
    247
  - REFERENCE CYCLE Message
    247
  - SERVICE BRAKE Message
    248
  - Operation in Special Operating Situations
    249
  - Transporting
    249
  - Towing
    252
  - Crane Loading
    255
  - Behaviour in Emergencies
    259
  - Emergency Shutdown
    259
  - Procedure if Truck Tips over
    260
  - Emergency Lowering
    260
  - Handling the Battery
    263
  - Safety Regulations When Handling the Battery
    263
  - Opening and Closing the Battery Hood
    266
  - Opening/Closing the Battery Door
    271
  - Disconnecting the Battery Male Connector
    273
  - Battery Replacement Using a Bridge
    274
  - Battery Transport with Crane
    281
  - Changing the Battery Using the Internal Roller Channel
    282
  - Battery Replacement Using an External Roller Channel
    285
  - Battery Installation or Battery Replacement Without Onboard Devices
    289
  - Maintaining the Battery
    290
  - Decommissioning
    294
  - Parking the Truck Securely and Switching It off
    294
  - Wheel Chock (Variant)
    296
  - Shutting down and Storing the Truck
    296
  - Recommissioning after Storage
    298
  - Cleaning
    300
  - Cleaning the Truck
    300
  - Cleaning the Electrical System
    302
  - Cleaning Load Chains
    303
  - After Washing
    304
6 Maintenance

305
- General Maintenance Information
  306
- Personnel Qualiﬁcations
  306
- Information for Carrying out Maintenance
  306
- Maintenance - 1000 Hours/Annually
  309
- Maintenance - 3000 Hours/Every Two Years
  313
- Ordering Spare Parts and Wearing Parts
  313
- Quality and Quantity of the Required Operating Materials
  313
- Maintenance Data Table
  315
- Safety Regulations for Maintenance
  318
- General Information
  318
- Working on the Hydraulic Equipment
  318
- Working on the Electrical Equipment
  318
- Safety Devices
  319
- Set Values
  319
- Lifting and Jacking up
  319
- Working at the Front of the Truck
  320
- Providing Access to Maintenance Points
  322
- Removing/Installing the Valve Cover
  322
- Removing/Installing the Bottom Plate
  323
- Removing/Installing the Bottom Plate for Dual Pedal Operation (Variant)
  325
- Maintenance
  327
- Lubricating the Joints and Controls
  327
- Checking the Battery Hood Lock
  327
- Maintaining the Seat Belt
  328
- Checking the Driver's Seat
  330
- Servicing Wheels and Tyres
  330
- Checking the Drive Axle for Oil Level, Leaks and General Condition
  332
- Checking the Brake Fluid Level
  333
- Checking the Brake Fluid Level Sensor
  334
- Checking the Battery Condition, Acid Level and Acid Density
  336
- Checking the Fuses
  337
- Changing Fuses
  339
- Checking the Hydraulic Oil Level
  341
- Checking the Hydraulic System for Leaks
  342
- Lubricating the Lift Mast and Roller Track
  343
- Maintenance for Trucks Used in Cold Stores
  343
- Maintaining the Tow Coupling
  343
- 1000-Hour Maintenance / Annual Maintenance
  345
- Other Tasks
  345
- Checking the Cable Connections
  345
- Checking Accelerator Pedal and Brake Pedal
  345
- Checking the Brake System for Correct Operation and Leaks
  345
- Checking the Dual Pedal
  346
- Checking the Lift Cylinders and Connections for Leaks
  346
- Checking Fork Arms
  347
- Checking the Reversible Fork Arms
  347
7 Technical Data

349
- Dimensions
  350
- VDI Datasheet: RX50-10 and RX50-13
  351
- VDI Datasheet: RX50-15 and RX50-16
  355
- Ergonomic Dimensions
  359
- Battery Speciﬁcations
  360
- Fuse Assignment
  363

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