Flowserve Logix 510+ User Instructions

Flowserve Logix 510+ User Instructions

Digital positioners
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USER INSTRUCTIONS
Logix
520MD+ and 510+
Installation
®
Digital Positioners
Operation
Maintenance
FCD LGENIM0105-15-AQ – (05/16)
Experience In Motion

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Summarization of Contents

General Information
Terms Concerning Safety
Defines safety terms like DANGER, CAUTION, and NOTE for hazard awareness.
Basic Operation
Describes the Logix 500+ digital positioner's fundamental operation and capabilities.
HART Communication
Explains the use of HART communication protocol for command signals and remote communication.
Command Input and Final Command
Details how input signals are processed through characterization and limits to create the Final Command.
Specifications
Input Signal
Details the electrical input signal characteristics, voltage, and resistance requirements.
Air Supply
Specifies air supply quality, pressure, and consumption requirements for proper operation.
Positioner Performance Characteristics
Lists key performance metrics like resolution, linearity, repeatability, and hysteresis.
Storage and Unpacking
Storage
Guidelines for storing the product in a clean, dry environment to prevent corrosion.
Pre-installation Inspection
Steps for verifying the positioner's condition before installation, including cleaning.
Mounting and Installing
Mounting to Mark One Linear Valves
Step-by-step instructions for mounting the positioner to Mark One linear valves.
Mounting to Flowtop Linear Valves
Detailed procedure for mounting the positioner to FlowTop linear actuator and valve.
Mounting to Standard Valtek Rotary Valves
Instructions for standard rotary mounting to Valtek valve/actuator assemblies.
Tubing
Determine Air Action
Explains how to determine and set the correct air action (open/close) based on valve/actuator configuration.
Connect Supply Port
Details how to connect the air supply, including filter and regulator recommendations.
Electrical Connections
Command Input (4-20 mA) Connection
Instructions for connecting the 4-20 mA current source, including polarity and torque.
Compliance Voltage
Explains output compliance voltage and calculations to ensure loop support.
Multi-Function Card (AO, DO, DI)
Introduces the Multi-Function Card and its configurable functions (Analog Output, Discrete Output/Input).
Limit Switches
Describes how to wire limit switches for position verification.
Startup
Quick Start Instructions
Provides a simple procedure to get the positioner working by setting DIP switches and performing a Quick-Cal.
Local User Interface Overview
Describes the positioner's local interface for calibration, configuration, and tuning.
Configuration Switch Settings
Explains how to set DIP switches for desired control options like air action and characterization.
Stroke Calibration
Explains the process of calibrating valve travel to determine gains and readiness for control.
Positioner Functions (No Display Required)
Live Manual Tuning (Adjusting the Gain)
How to adjust the gain using the Selectable GAIN Switch for operational tuning.
Factory Reset
Resets all variables to factory defaults, requiring recalibration.
Analog Input Calibration
Defines the mA current for 0% and 100% commands during calibration.
Positioner Functions (LCD Display)
Main Display View
Overview of the LCD display's main view showing status parameters and icons.
Menu Overview
Lists the various menus and submenus accessible via the LCD for configuration and status checks.
Calibration
Explains the procedures for calibrating various positioner sensors and inputs.
Configuration (Characterization)
Enables changing valve flow characteristics to match input command.
HART Communication
ValveSight DTM
Introduces the Device Type Manager for Logix 520MD+ for diagnostics and control.
Changing HART Versions
Procedure to change the HART communication protocol version.
Model Features
MD+ Positioner Diagnostic Levels
Describes the three diagnostic levels: Standard, Advanced, and Pro.
Multi-Function Card
Analog Output (AO)
How to configure the MFC as an Analog Output for a 4-20 mA signal.
Discrete Output (DO)
Functionality of the MFC for indicating various conditions like alarms or position limits.
Discrete Input (DI)
Use of the MFC to signal the positioner for tests or predefined movements.
Limit Switches
Limit Switch Operation
How limit switches verify feedback shaft position and are activated by cams or devices.
Remote Mount
Remote Mount Operation
Use of remote mount for applications with excessive vibration or environmental factors.
Requirements for Safety Integrity
Fail Safe State
Describes the fail-safe state for different relay types upon loss of power or signal.
Installation
Emphasizes proper installation to match the positioner's fail-safe state with the valve's.
Required Configuration Settings
Highlights essential settings like analog input calibration and local interface locking for safety.
Maximum Achievable SIL
States the positioner's suitability for SIL 2 (simplex) and SIL 3 (redundant) configurations.
Maintenance and Repair
Scheduled Maintenance
Recommends regular maintenance of the supply gas filter and visual inspection.
Installing a Limit Switch
Detailed steps for installing an additional limit switch unit to the positioner.
Troubleshooting
Troubleshooting Guide
A table listing common failures, probable causes, and corrective actions for diagnosis.
Status Code Index
An index of status codes displayed by the positioner, indicating operational states or errors.
Status Code Descriptions
Detailed explanations of various status codes and their possible causes and solutions.
How to Order
Positioners
Configuration table detailing model numbers, codes, and options for ordering positioners.
Spare Parts Kits
List of available spare parts kits with corresponding part numbers.

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