Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Flowserve Manuals
Valve Positioners
Logix 510+
User instructions
Flowserve Logix 510+ User Instructions
Digital positioners
Hide thumbs
1
Table Of Contents
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
page
of
84
Go
/
84
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 General Information
Using this Document
Terms Concerning Safety
Protective Clothing
Qualified Personnel
Valve and Actuator Variations
Spare Parts
Logix ® 520MD+ and 510+ Digital Positioners FCD LGENIM0105-15-AQ
Service / Repair
Disposal
Basic Operation
Hart
Position Definition
Command Input and Final Command
Outer Loop
Inner Loop
Figure 1: Principles of Operation of Logix 500
Detailed Sequence of Positioner Operations
Inner Loop Offset
Figure 2: Principles of Operation of Logix 500
Figure 3: Logix 500+ Digital Positioner Schematic
2 Specifications
Input Signal
Pneumatic Output
Air Supply
Analog Output - Multi-Function Card
Stroke Output
Remote Mount Specifications
Limit Switch Specifications
To I Board Specifications
Positioner Performance Characteristics
Physical Specifications
Temperature
Valvesight DTM Software Specifications
3 Hazardous Area Certifications
4 Storage and Unpacking
Storage
Unpacking
Pre-Installation Inspection
Labels
Figure 4: Certification Label
Figure 5: Model Code Label
5 Mounting and Installing
Mounting to Mark One Linear Valves
Figure 6: Mounting to Mark I Linear Valves
Mounting to Flowtop Linear Valves
Figure 7: Flowtop Mounting Bracket
Logix ® 520MD+ and 510+ Digital Positioners FCD LGENIM0105-15-AQ
Figure 8: Flowtop Mounting
Mounting to Standard Valtek Rotary Valves
Figure 9: Valtek Rotary Follower Arm
Figure 10: Valtek Rotary Take-Off Arm
Figure 11: Valtek Rotary Mounting
Figure 12: Valtek Rotary Final Orientation
Mounting to Maxflo Rotary Valves
Figure 13: Maxflo Take-Off Arm
Figure 14: Maxflo Follower Arm
Figure 15: Maxflo Assembly
Figure 16: Maxflo Connection
Mounting to Rotary Namur (Automax) Valves
Figure 17: Automax Bracket
Figure 18: Automax Assembly
Mounting to a Linear Namur Pneumatic Actuator
Figure 19: Mounting to a Linear Actuator
6 Tubing
Determine Air Action
Figure 20: Linear, Double Acting, Air to Open
Figure 21: Rotary, Double Acting, Air to Open
Connect Supply Port
Purging Single Acting Actuators
Vented Design
Figure 22: Linear, Single Acting, Air to Open
Figure 23: Exhaust Vents
Figure 24: Pneumatic Connections
7 Electrical Connections
Electrical Terminals
Command Input (4-20 Ma) Connection
Figure 25: Terminal Diagram
Figure 26: Compliance Voltage
Multi-Function Card (AO, DO, DI)
Figure 27: Conduit and Grounding
Figure 28: MFC Analog Output Circuit
Figure 29: MFC Discrete Output Circuit
Figure 30: MFC Discrete Input Circuit
To I Card Connections
Figure 32: V to I Card Circuit
Figure 33: V to I Card Installed
Limit Switches
Figure 34: Limit Switch Board
Remote Mount
Connections for Intrinsically Safe Operation
Figure 35: Remote Mount Board
8 Startup
Quick Start Instructions
Local User Interface Overview
Figure 36: Local User Interface
Configuration Switch Settings
Stroke Calibration
Figure 37: Selectable Gain Switch
Analog Output (AO) Calibration
9 Positioner Functions (no Display Required)
Live Manual Tuning (Adjusting the Gain)
Local Control of Valve Position
Command Source Reset
Factory Reset
Viewing Version Numbers
Analog Input Calibration
Select and Calibrate Analog Output
Select Discrete Output
10 Positioner Functions (LCD Display)
Main Display View
Figure 38: Display Main View
Menu Overview
Menu Features
Figure 39: Characterization Curves
11 Hart Communication
Valvesight DTM
Hart 375/475 Handheld Communicator
Changing Hart Versions
Figure 40: Valvesight DTM Dashboard
Burst Mode
Figure 41: Hart Dip Switch
12 Model Features
MD+ Positioner Diagnostic Levels
Valvesight DTM Diagnostic Levels
13 Multi-Function Card
Analog Output (AO)
Discrete Output (DO)
Discrete Input (DI)
Figure 42: Multi-Function Card
14 To I Card
15 Limit Switches
Limit Switch Operation
Limit Switch Types
Figure 31: V to I Card
Figure 43: V to I Card
16 Remote Mount
Remote Mount Operation
Figure 44: Limit Switches
Figure 45: Remote Mount Board
17 Requirements for Safety Integrity
Fail Safe State
Safety Function
Fail Safe State Response Time
Positioner Model Selection and Specification
Installation
Required Configuration Settings
Maximum Achievable SIL
Reliability Data
Lifetime Limits
Proof Testing
Maintenance
Repair and Replacement
Training Requirements
18 Maintenance and Repair
Scheduled Maintenance
Required Tools and Equipment
Torque Specification for Screws
Installing a Limit Switch
Figure 46: Tools for Positioner Maintenance
Figure 47: Limit Switch
Replacing the LCD Board
Replacing an Auxiliary Card
Figure 48: Inner Cover
Figure 49: LCD
Figure 50: Auxiliary Card
Replacing a Main Board
Replacing the Pressure Sensor Board
Figure 51: Main Board Screws
Figure 52: Main Board Connectors
Figure 53: Pressure Sensor Board
Cleaning and Replacing a Double Acting Pilot Relay
Figure 54: Inserting the Double Acting Block Assembly
Replacing a Single Acting Pilot Relay
Figure 55: Double Acting Relay Assembly
Figure 56: Clip Spring Orientation
Figure 57: Single Acting Relay Assembly
19 Troubleshooting
Troubleshooting Guide
Status Code Index
Status Code Descriptions
Help from Flowserve
20 Positioner Dimensions
21 How to Order
Positioners
Spare Parts Kits
Figure 58: Spare Parts Kits
Gage Blocks
VDI/VDE 3847 Mounting Blocks
Mounting Kits
Advertisement
Quick Links
1
Stroke Calibration
Download this manual
USER INSTRUCTIONS
Logix
520MD+ and 510+
Installation
®
Digital Positioners
Operation
Maintenance
FCD LGENIM0105-15-AQ – (05/16)
Experience In Motion
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Need help?
Do you have a question about the Logix 510+ and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Flowserve Logix 510+
Valve Positioners Flowserve Logix 500 Series Installation, Operation & Maintenance Instructions Manual
Digital positioner (20 pages)
Valve Positioners Flowserve Logix 520 Series Installation, Operation & Maintenance Instructions Manual
Digital positioner (20 pages)
Valve Positioners Flowserve Logix 420 User Instructions
Digital positioner (44 pages)
Valve Positioners Flowserve Logix 3400IQ User Instructions
Digital positioner (148 pages)
Valve Positioners Flowserve Logix 520MD+ User Instructions
Digital positioners (84 pages)
Valve Positioners Flowserve Logix 3000MD Series Technical Bulletin
Digital positioner (17 pages)
Valve Positioners Flowserve Logix 3200MD Plus User Instructions
Digital, md series (61 pages)
Valve Positioners Flowserve Logix 520si Series User Instructions
Digital (20 pages)
Valve Positioners Flowserve Logix 3400MD User Instructions
Digital (52 pages)
Valve Positioners Flowserve Logix 520MD Series User Instruction
Digital positioner (19 pages)
Valve Positioners Flowserve Logix 3200MD Installation, Operation And Maintenance Manual
Digital positioner (39 pages)
Valve Positioners Flowserve Logix 520MD Plus Series User Instructions
Digital positioner (56 pages)
Valve Positioners Flowserve Logix 3200IQ Technical Bulletin
Digital positioner (12 pages)
Valve Positioners Flowserve Logix 3200MD User Instructions
Digital positioner (40 pages)
Valve Positioners Flowserve Logix 505si Series User Instructions
Digital positioner (16 pages)
Valve Positioners Flowserve APEX 8000 Series Installation Operation & Maintenance
Automax valve automation systems.high-performance positioner (15 pages)
Summarization of Contents
General Information
Terms Concerning Safety
Defines safety terms like DANGER, CAUTION, and NOTE for hazard awareness.
Basic Operation
Describes the Logix 500+ digital positioner's fundamental operation and capabilities.
HART Communication
Explains the use of HART communication protocol for command signals and remote communication.
Command Input and Final Command
Details how input signals are processed through characterization and limits to create the Final Command.
Specifications
Input Signal
Details the electrical input signal characteristics, voltage, and resistance requirements.
Air Supply
Specifies air supply quality, pressure, and consumption requirements for proper operation.
Positioner Performance Characteristics
Lists key performance metrics like resolution, linearity, repeatability, and hysteresis.
Hazardous Area Certifications
Storage and Unpacking
Storage
Guidelines for storing the product in a clean, dry environment to prevent corrosion.
Pre-installation Inspection
Steps for verifying the positioner's condition before installation, including cleaning.
Mounting and Installing
Mounting to Mark One Linear Valves
Step-by-step instructions for mounting the positioner to Mark One linear valves.
Mounting to Flowtop Linear Valves
Detailed procedure for mounting the positioner to FlowTop linear actuator and valve.
Mounting to Standard Valtek Rotary Valves
Instructions for standard rotary mounting to Valtek valve/actuator assemblies.
Tubing
Determine Air Action
Explains how to determine and set the correct air action (open/close) based on valve/actuator configuration.
Connect Supply Port
Details how to connect the air supply, including filter and regulator recommendations.
Electrical Connections
Command Input (4-20 mA) Connection
Instructions for connecting the 4-20 mA current source, including polarity and torque.
Compliance Voltage
Explains output compliance voltage and calculations to ensure loop support.
Multi-Function Card (AO, DO, DI)
Introduces the Multi-Function Card and its configurable functions (Analog Output, Discrete Output/Input).
Limit Switches
Describes how to wire limit switches for position verification.
Startup
Quick Start Instructions
Provides a simple procedure to get the positioner working by setting DIP switches and performing a Quick-Cal.
Local User Interface Overview
Describes the positioner's local interface for calibration, configuration, and tuning.
Configuration Switch Settings
Explains how to set DIP switches for desired control options like air action and characterization.
Stroke Calibration
Explains the process of calibrating valve travel to determine gains and readiness for control.
Positioner Functions (No Display Required)
Live Manual Tuning (Adjusting the Gain)
How to adjust the gain using the Selectable GAIN Switch for operational tuning.
Factory Reset
Resets all variables to factory defaults, requiring recalibration.
Analog Input Calibration
Defines the mA current for 0% and 100% commands during calibration.
Positioner Functions (LCD Display)
Main Display View
Overview of the LCD display's main view showing status parameters and icons.
Menu Overview
Lists the various menus and submenus accessible via the LCD for configuration and status checks.
Calibration
Explains the procedures for calibrating various positioner sensors and inputs.
Configuration (Characterization)
Enables changing valve flow characteristics to match input command.
HART Communication
ValveSight DTM
Introduces the Device Type Manager for Logix 520MD+ for diagnostics and control.
Changing HART Versions
Procedure to change the HART communication protocol version.
Model Features
MD+ Positioner Diagnostic Levels
Describes the three diagnostic levels: Standard, Advanced, and Pro.
Multi-Function Card
Analog Output (AO)
How to configure the MFC as an Analog Output for a 4-20 mA signal.
Discrete Output (DO)
Functionality of the MFC for indicating various conditions like alarms or position limits.
Discrete Input (DI)
Use of the MFC to signal the positioner for tests or predefined movements.
V to I Card
Limit Switches
Limit Switch Operation
How limit switches verify feedback shaft position and are activated by cams or devices.
Remote Mount
Remote Mount Operation
Use of remote mount for applications with excessive vibration or environmental factors.
Requirements for Safety Integrity
Fail Safe State
Describes the fail-safe state for different relay types upon loss of power or signal.
Installation
Emphasizes proper installation to match the positioner's fail-safe state with the valve's.
Required Configuration Settings
Highlights essential settings like analog input calibration and local interface locking for safety.
Maximum Achievable SIL
States the positioner's suitability for SIL 2 (simplex) and SIL 3 (redundant) configurations.
Maintenance and Repair
Scheduled Maintenance
Recommends regular maintenance of the supply gas filter and visual inspection.
Installing a Limit Switch
Detailed steps for installing an additional limit switch unit to the positioner.
Troubleshooting
Troubleshooting Guide
A table listing common failures, probable causes, and corrective actions for diagnosis.
Status Code Index
An index of status codes displayed by the positioner, indicating operational states or errors.
Status Code Descriptions
Detailed explanations of various status codes and their possible causes and solutions.
Positioner Dimensions
How to Order
Positioners
Configuration table detailing model numbers, codes, and options for ordering positioners.
Spare Parts Kits
List of available spare parts kits with corresponding part numbers.
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the Logix 510+ and is the answer not in the manual?
Questions and answers