Wessex CRX240 Operation Manual

Wessex CRX240 Operation Manual

Multicut mower

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Operation Manual and Parts Book
Wessex CRX150/180/240 Multicut Mowers
Product Code: L2051
GB
Issue November 2015

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Summarization of Contents

Welcome to Your New Wessex Product
Safety Symbol Explanation
Explains the hazard warning symbol and the need to follow instructions carefully.
Safety Decals
Pictograms and Operating Manual Reference
Explains hazard pictograms and the importance of reading the manual before operation.
Personal Protective Equipment and Guarding
Details requirements for ear defenders and advises against removing guards while the rotor is active.
Operational Safety and Blade Inspection
Warns about bystanders, flying objects, lifting, and regular blade inspection for balance.
General Safety and Maintenance Points
Covers keeping clear of moving parts and identifying grease points for maintenance.
Safety Decals Continued
Lifting Points, Belt Tension, and PTO Shaft Safety
Covers proper lifting points, correct belt tension, and safe anchoring of PTO shaft safety chains.
Important Notice: Fitting PTO Shaft to Machine & Tractor
Provides crucial instructions for safely fitting the PTO shaft, including chain anchoring and lubrication.
PTO Shaft Warranty Exclusion
States that PTO shafts are not covered by the Wessex Warranty.
Important Safety Warnings
General Operation Precautions
Lists critical warnings like never adjusting with moving parts, clearing obstructions, removing guards, and keeping bystanders at a distance.
Blade and Rotor Integrity
Emphasizes regular blade inspection, immediate replacement of damaged blades, and the risk of unbalanced rotors.
Noise and Hearing Protection
Details noise levels and mandates the use of ear protectors when operating the machine.
Warranty Information
Warranty Coverage and Conditions
Explains the one-year warranty, registration requirements, and dealer reporting procedures.
Warranty Exclusions
Lists specific items and damages not covered by the warranty, such as wear and tear, misuse, and improper maintenance.
Initial and Periodic Inspections
Recommends initial inspection after one hour and regular subsequent inspections of fixings.
Linking Up to the Tractor
Tractor Hitching Procedure
Step-by-step guide for connecting the mower to the tractor's lower and top links.
PTO Shaft Connection and Safety Chains
Instructions for connecting the PTO shaft, shortening chains, and securing them correctly.
Transport and Mowing Positions
Explains the correct positioning of the top link pin for transport versus mowing for contour following.
Using the Mower
Pre-Operation Checks and Speed
Advises checking tractor weight, ensuring no bystanders, and adhering to PTO speed limits.
Mowing Operation and Speed
Guides on engaging PTO, selecting forward speed, and achieving an optimal finish.
Altering the Cutting Height
Roller Adjustment Procedure
Details steps for adjusting rollers using screws to change cutting height, ensuring even adjustment.
Wheel Height Adjustment
Explains how to adjust cutting height with wheels by moving spacers between the wheel arm and stem.
Belt Adjustment
Drive Belt Tensioning
Describes the process of adjusting drive belts by moving the gearbox, focusing on nut adjustment and belt deflection.
Maintenance Schedule
Regular Maintenance Tasks
Lists tasks like lubricating, checking belts, inspecting blades, and cleaning debris under covers.
Winter Storage Preparation
Advises thorough cleaning and greasing before winter storage.
Using Genuine Parts
Stresses the importance of using genuine Wessex parts for safety and warranty validity.
Lubrication Guide
Daily Lubrication Points
Specifies daily tasks for greasing roller bearings and inspecting blades.
Weekly Lubrication Points
Lists weekly tasks including greasing height adjustment points, gearbox oil, and various bearings.
Troubleshooting Common Issues
Leaving Wheel Track Uncut
Addresses issues with forward speed or cutting height causing uncut wheel tracks.
Bad Quality of Cut
Identifies causes like speed, blade wear, or slipping belts for poor cut quality.
Narrow Strip Uncut
Points to missing or broken blades as a cause for uncut narrow strips.
Excessive Vibration
Lists damaged blades, bearing failure, or loose parts as reasons for excessive vibration.
Excessive Scalping
Attributes excessive scalping to the cutting height being set too low.
Winter Storage Procedure
Winter Storage Procedure
Outlines steps for inspecting, repairing, cleaning, and greasing the mower before winter storage.
Cutting Blades
Blade Inspection and Replacement
Emphasizes regular inspection, avoiding unbalanced rotors, proper replacement, and using new nuts.
Specifications
Wessex Proline CRX Multicut Mower Specifications
Provides detailed technical specifications for CRX 150, 180, and 240 models, including dimensions, weight, and height ranges.
Parts Illustration: CRX Mainframe
Mainframe Component Diagram
Shows a visual representation of the CRX mainframe with numbered parts for identification.
Parts List: CRX Mainframe
Mainframe Part Numbers and Descriptions
Lists all parts for the CRX mainframe with corresponding part numbers and quantities for different models.
Parts Illustration: CRX Drive and Baffles
Drive and Baffle Component Diagram
Displays a diagram of the drive system and baffles with numbered components for reference.
Parts List: CRX Drive and Baffles
Drive and Baffle Part Numbers and Descriptions
Details parts for the CRX drive and baffles, including part numbers and quantities for various models.
Parts Illustration: CRX Rollers
Roller Assembly Component Diagram
Provides a visual breakdown of the CRX roller assembly with numbered parts.
Parts List: CRX Rollers
Roller Part Numbers and Descriptions
Lists all components of the CRX roller assemblies with part numbers and quantities for different models.
Parts Illustration: CRX Wheel Assembly
Wheel Assembly Component Diagram
Shows a diagram of the CRX wheel assembly with numbered parts for identification.
Parts List: CRX Wheel Assembly
Wheel Assembly Part Numbers and Descriptions
Details parts for the CRX wheel assembly, including part numbers and quantities for different models.
Parts Illustration: CRX Spindle & Blade Assembly
Spindle and Blade Component Diagram
Visual breakdown of the CRX spindle and blade assembly with numbered parts.
Parts List: CRX Spindle & Blade Assembly
Spindle and Blade Part Numbers and Descriptions
Lists parts for the CRX spindle and blade assembly, including part numbers and quantities.
Parts Illustration: CRX Gearbox
Gearbox Component Diagram
Shows a detailed diagram of the CRX gearbox with numbered parts for identification.
Parts List: CRX Gearbox
Gearbox Part Numbers and Descriptions
Lists all parts for the CRX gearbox, including part numbers and quantities.
Parts Illustration: PTO Shaft
PTO Shaft Component Diagram
Visual representation of the PTO shaft assembly with numbered parts.
Parts List: PTO Shaft
PTO Shaft Part Numbers and Descriptions
Lists all parts for the PTO shaft, including part numbers and quantities.
PTO Shaft Operation and Maintenance
Important PTO Shaft Usage Guidelines
Stresses using PTO shafts only for intended purposes with complete protection.
PTO Shaft Lubrication
Details lubrication intervals and methods for the PTO shaft and guard bearings.
Coupling the PTO Shaft
Step-by-step instructions for securely coupling the PTO shaft to the tractor and implement.
PTO Shaft Length Adjustment and Chains
Length Adjustment Procedure
Explains how to adjust PTO shaft length by shortening tubes and profiles, and rounding edges.
PTO Shaft Chain Fitting and Suspension
Guides on correctly fitting chains for articulation and warns against suspending the shaft from chains.
Safety Training Induction Record
Operator and Instructor Training Log
Provides a template for recording personnel training on the safe use of the Wessex machine.
Daily Inspection Record
Daily Machine Inspection Checklist
Lists essential daily checks for the mower, including spindle, blades, bolts, bearings, gearbox oil, and belts.
Certificate of CE Conformity
Conformity to European Directives
Certifies that the machine model conforms to relevant European Directives and Regulations for machinery safety.
Installation Record and Extended Warranty
Dealer Responsibility for Installation Record
Outlines the dealer's duty to fill out and return the installation record for warranty issuance.
End User and Machine Details
Section for recording end-user contact, organization, and machine model/serial number.
Installation Checklist and Discussion Points
Covers key points to be discussed with the customer during installation, including operation, safety, and maintenance.
Delivery Checklist and Inspection
Itemizes checks for delivery, such as gearbox oil, PTO attachment, greasing, guards, and fixings.
Important Information to Prevent Damage
Provides critical advice for trailed machines to prevent damage during operation and turning.

Table of Contents